IMG 9 - After you remove 1.) the old rubber gasket ( https://www.mikesxs.net/parts/yamaha-xs650-clutch-pushrod-oil-seal-oem-93102-08094-93102-08118

IMG 9 - After you remove 1.) the old rubber gasket ( https://www.mikesxs.net/parts/yamaha-xs650-clutch-pushrod-oil-seal-oem-93102-08094-93102-08118

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IMG 10 The first bit to be used (after applying the light coat of grease to the surrounding areas) was a 11/32 bit. Start slowly, only go in a 1/2 inc

IMG 10 The first bit to be used (after applying the light coat of grease to the surrounding areas) was a 11/32 bit. Start slowly, only go in a 1/2 inc

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IMG 11- Secondary 23/64 bit did not have to go in very far, maybe a 1/4 of an inch, before it grapped and I was able to work it out easily. If this bi

IMG 11- Secondary 23/64 bit did not have to go in very far, maybe a 1/4 of an inch, before it grapped and I was able to work it out easily. If this bi

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IMG 11B- Applying a light coat of grease to the surrounding area keeps shavings together, for an easier clean up.

IMG 11B- Applying a light coat of grease to the surrounding area keeps shavings together, for an easier clean up.

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IMG 12- The Doctor has made a clean extraction!

IMG 12- The Doctor has made a clean extraction!

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IMG 12A- Amazed to see the old bushing attach itself to the secondary bit used (23/64 bit)

IMG 12A- Amazed to see the old bushing attach itself to the secondary bit used (23/64 bit)

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IMG 13- Chamfer-a symmetrical sloping surface at an edge or corner. Or just grind the edge lightly and evenly to allow ease of rubber gasket installat

IMG 13- Chamfer-a symmetrical sloping surface at an edge or corner. Or just grind the edge lightly and evenly to allow ease of rubber gasket installat

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IMG 14- Light cleaning afterwards with a Dremel stainless steel brush.

IMG 14- Light cleaning afterwards with a Dremel stainless steel brush.

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IMG 15- New bushing on the left, 11/32 drill bit used first, to start the opening, followed up by a 23/64 drill bit used second and the old bushing sh

IMG 15- New bushing on the left, 11/32 drill bit used first, to start the opening, followed up by a 23/64 drill bit used second and the old bushing sh

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IMG 17- Close up of old bushing removed. Drill bit recommendations from Mike XS were spot on!

IMG 17- Close up of old bushing removed. Drill bit recommendations from Mike XS were spot on!

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IMG 18- I used a magnetic screwdriver to swipe the leftover shavings, to make sure no metallic pieces were left over.

IMG 18- I used a magnetic screwdriver to swipe the leftover shavings, to make sure no metallic pieces were left over.

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IMG 19 Start bushing in a clean application, before trying to set it flush.

IMG 19 Start bushing in a clean application, before trying to set it flush.

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IMG 19A Old bushing came out on 23/64 bit, this was the second of two drill bits to be used, the first bit should be a 11/32.

IMG 19A Old bushing came out on 23/64 bit, this was the second of two drill bits to be used, the first bit should be a 11/32.

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IMG 20 Tap in bushing with flat solid item.

IMG 20 Tap in bushing with flat solid item.

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IMG 21 Bushing is flush with outside of bearing, not case.

IMG 21 Bushing is flush with outside of bearing, not case.

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IMG 21A CLEAN everything before applying gasket cement, a great tip for NO leaks!

IMG 21A CLEAN everything before applying gasket cement, a great tip for NO leaks!

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IMG 22 Extra protection using Hondabond 4

IMG 22 Extra protection using Hondabond 4

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IMG 23 Screwdriver as a guide

IMG 23 Screwdriver as a guide

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IMG 24 Tried using a screwdriver inside the bushing to align rubber gasket, to go in straight.

IMG 24 Tried using a screwdriver inside the bushing to align rubber gasket, to go in straight.

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IMG 24A Close up & cleaned

IMG 24A Close up & cleaned

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IMG 25 Sealed up & ready

IMG 25 Sealed up & ready

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IMG 26 Done!!!

IMG 26 Done!!!

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YAM277

Clutch Pushrod Shaft Bushing Replacement Pics

Showing the steps in replacing this bushing. A little apprehensive to start it ( especially after I forgot to do it while I had the cases apart). Mike XS FAQ link (https://www.mikesxs.net/faq.html ) was very good, but the pics are really outdated, so I posted some newer pics!
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