Step by Step complete engine rebuild book

Well, I have the engine out of the bike now. The exhaust gave me a tad bit of trouble but everything else is going quite smooth. Unfortunately I completely F#@&ed up my back as I was shuffling the engine a few feet. Looks like work will be stopped until I can get this useless excuse of a spine back in shape again.
 
Well, I downloaded it and read it through. Nice supplement to any service manual. The translation is a bit funny. One the tools needed to rebuild the engine, I'm trying to figure out is what the String Trimmer is for? Maybe to weed-whack around the bike when removing it from the bushes where is sat for the last 20 years.
 
The pics are a bit fuzzy but those cutaways of the engine are great. Easy to see how parts interact.
Leo
 
Well, I downloaded it and read it through. Nice supplement to any service manual. The translation is a bit funny. One the tools needed to rebuild the engine, I'm trying to figure out is what the String Trimmer is for? Maybe to weed-whack around the bike when removing it from the bushes where is sat for the last 20 years.

:laughing:
 
I think both of those manuals have what you're looking for. Combined with the manuals you can find on the internet (search this site for 'manuals') and you'll be set.

I hope you're looking to rebuild an engine for the learning experience and not rebuilding one to try to save yourself some money, because they usually cost more to rebuild than what you can find good used ones for.
Travis, you asked if he was planning to rebuild for the experience or to save money because it costs more to rebuild than to buy used. I would like to rebuild for the experience but I am also on a pretty tight budget. Any idea what a complete rebuild costs, roughly?
 
Well, I wish I could take more credit for this but I had absolutely nothing to do with writing the original or the translating. All I did was break the translation into parts so it could be uploaded here, lol.

My school of thought is that if you're going to own and maintain an old bike, you should collect up as much info and reference material on it as you can. This book makes a nice addition to all the readily available factory and aftermarket manuals already out there.
 
there is a bloke selling soft ware on fleabay that cross references yamaha parts that you can use eg switchs fit varies yams xs650 rds etc bay by their part nums .no photos hes called zedder,there is another bloke in nz selling photocopy parts catalogs for diferent year xs650 which are good to use in conjuncion with zedder as the photos are a compleate brake down of the intire bike.the x ref is amazing i thought it was only xs 650s but its allmost every thing yamaha made from 60s-2002 gens snow mobs etc also has them for suz/honda/kaw
 
there is a bloke selling soft ware on fleabay that cross references yamaha parts that you can use eg switchs fit varies yams xs650 rds etc bay by their part nums .no photos hes called zedder,there is another bloke in nz selling photocopy parts catalogs for diferent year xs650 which are good to use in conjuncion with zedder as the photos are a compleate brake down of the intire bike.the x ref is amazing i thought it was only xs 650s but its allmost every thing yamaha made from 60s-2002 gens snow mobs etc also has them for suz/honda/kaw

Or, you could just use www.motogrid.com or numerous other sites for free.
 
Zedder is a nice reference tool. Long before the POS (point of sale) sites used a cross model reference.
 
Thanks to ALL who worked on this as a noobie with 2 yamaha's and a goldwing I'm sure it will come in handy
 
Living in Indiana. Anyone know where best place would be for getting a 650 running right? Keeps having misfire after running really good for a couple of weeks. Getting tired of messing with it. Thanks...
 
Back
Top