Bad Battery? Overcharging Issue? I sure Could use Some Help.

With no voltage at the brushes there is a bad connection some where in the circuit, This may sound a bit simplistic, but all circuits are in circles, power goes out to the items in the circuit and returns to the battery. Your loss of voltage can be on the power side or ground side.
Do you use crimp on connectors? Perhaps one isn't crimped right.
Leo
 
Damn it, I might just be an idiot. I did not crimp the rectifier wires because I was mocking it up. The wires go through the holes on the pin, I the twisted them, and taped them with electrical tape. If I buy and connect these wires via crimping, could this solve the issue? Whould this play a role? The wires for the regulator are crimped.
 
You have to find out why there is no voltage at the brushes. When you turn the key on, its switches voltage to a brown wire that is wired directly to the voltage regulator. Use your VOM to test for voltage on that brown wire that you connected to the VR-115. If no voltage there, follow back in the harness to any connectors and then back to the ignition switch itself. You must get voltage on that brown wire before you can proceed any further.
 
Yes, your wiring for the VR115 is correct. I don't cut the plugs off them. The wires are too short to reach the harness plug so I just make up an extension that will plug into the VR115 and then the harness. The length would vary depending on your mounting location and the harness plug location. Your '73 may mount the regulator and rectifier in different spots compared to my '78.

Jumper.jpg


For the regulator end, I just use individual 1/4" spades, no plug .....

Jumper2.jpg


I combine the orange (or red) and yellow into one crimp on the harness end and use a connector plug that mates with the harness.

The rectifier wiring is pretty simple. There is a wiring diagram on the side of the unit. The 3 tabs in a row, the ones with the "squiggly" lines on the diagram, get the 3 white wires. It doesn't matter which white goes to what terminal. The "+" tab gets the red wire, the "-" tab gets the black one. I make up "L" shaped brackets to attach the rectifier to and then hang it off the bottom of the battery box. I also like to incorporate a tab on the bracket to hold the wires. Here's some I recently made up .....

NewRecs.jpg


NewRec.jpg


NewRec2.jpg
Hey 5twins you happen to have the photo's to populate this post? Trying to work with @drgonzo in this thread https://www.xs650.com/threads/i-nee...-which-regulator-rectifier.60566/#post-710900
 
OK, fixed, lol. That old photobucket fiasco still comes back to haunt me from time to time.
 
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