Rear Master Cylinder Trouble

Peter Mercer at Robina Motorcycle Wreckers came good with this piece - $25. Problem solved and the journey continues.
Thanks to all involved members. IMG_0482.jpg
 
I know this "problem" has been solved but I'll still offer my thoughts.

If I was in this situation I would try using the flange part of the original fitting as a pattern and cut say a piece of 1/4 inch aluminum with holes for the attaching screws and then drill and tap the center for pipe thread to take a fitting such as this:

fiting.png


If not enough room for 1/4 pipe drop back to 1/8 inch pipe threads.
 
Call up one of those guys who makes miniature engines and tell him you need a thermostat housing for a mini Chevy 350 :)
 
khansen, one of the reasons I am grateful for this forum is the opportunity it provides to tap the ingenuity of so many creative people. My father was, what we used to term, a "jack of all trades" meaning that when you were broken down 80 miles outside of Mt Isa, which is 1000 miles from nowhere, he could strip out the gear box on the '48 Mercury, hand file the damaged gears, cut cardboard gaskets from a beer carton, bolt it all back together reusing the original oil strained through one of mum's stockings and get you into town before the pubs closed. Ingenuity, pragmatism, insight and ability. I posed a small problem on the Forum and received a number of detailed and, for all I know, feasible solutions. That is most gratifying. In the end I took the coward's way out and found a new piece but it gives me great confidence to know that when the shit hits the fan, I can call on so much expertise.
I can see a few problems with your solution but, I am sure, they could be ironed out to make a practical and serviceable replacement.
Thanks xj & Skull. I am now onto another disaster - plastic in my oil filters. Fortunately, there is encyclopaedic reference to the problem on the forum so I won't waste anyone's time with stupid questions...... at this stage.
Regards
 
Well as this is only a gravity fed fitting I don't see a problem with most of the options. But having found a good used original part is a good option. I only mentioned my idea for the next person who may have this problem.

One variation could be to use a piece of steel to make the two bolt flange part and solder a piece of copper tubing the right size for the hose. To seal it to the master cylinder if the factory seal will not work a carefully made gasket or little of the Three-bond sealant used on the engine cases would probably work. Just don't go crazy and have it get into the master cylinder.
 
Don't get me wrong kshansen, I appreciate your idea. The problem I mentioned may occur on the internal side of the fitting. On the original, there is no gasket as such. A thicker section of tubing extends into the master cylinder opening in a "male to female" coupling. As with finding the correct size 'thin walled tubing' to use internally if I was to attempt to re-glue the broken piece, it could prove difficult to find a fitting as you described which had the correct dimensions both externally and internally. I appreciate your ingenuity and consideration on the problem as will, I am sure, any clumsy bastard who manages to break the fitting off in the future.
Cheers
 
My father was, what we used to term, a "jack of all trades" meaning that when you were broken down 80 miles outside of Mt Isa, which is 1000 miles from nowhere, he could strip out the gear box on the '48 Mercury, hand file the damaged gears, cut cardboard gaskets from a beer carton, bolt it all back together reusing the original oil strained through one of mum's stockings and get you into town before the pubs closed.

David, it sounds like we had the same father....you know my dad spent some time in Australia, Hmmmm.
We are our fathers sons. And all the better for it.
You go David! Do your father proud!
 
Afternoon People
Cleaned and rebuilt my rear brake master cylinder. Thing came up looking a treat. Approached the cycle in anticipation of a simple installation and a beer or two to celebrate. Forgot I still had my readers on, tripped over a milk crate and dropped the bloody thing with the resulting damage. Apparently, that plastic part is included in the "Master cylinder assembly", not listed separately by Yamaha. The wreckers I talk to are barely interested when I explain what I need and would, understandably, prefer to sell me the whole cylinder assembly which I don't need. Have searched suppliers from the UK to Japan with no luck. I can buy the whole thing new from Mikes for around $110 AUD, (not including shipping) or I can buy a weather beaten one on eBay for around $40 - $60 AUD (again not including shipping). These prices seem exorbitant for so small a piece. Thought about supergluing the broken bit back on but, it is my rear brake and I'd like to see another Xmas. Can anyone point me in the direction of an American wrecker who might carry insignificant but essential parts of this sort. Alternatively, if you have one attached to a non-functioning cylinder and would care to part with the plastic bit, (a "nipple" I believe it is called), I will send you enough for postage and a six pack of your favourite beer, it would have to be cheaper than buying and shipping a replacement from the rest of the world View attachment 98957 .
Cheers
K&L SUPPLY USED TO HAVE REPLACEMENTS FOR THOSE
 
No, Mailman, no desert dwelling Yankee leaves on my Ozzie family gum tree, at least as far as I am aware. And both of us afflicted with the agony of vintage motorcycle restoration! Couldn't be that much insanity in the one family line!? We honour our Dad's in our memories. Hope my three sons keep me alive as long. God, now I sound like Fred MacMurray. Thanks for your encouragement and cheers Bob S, someone will undoubtedly need that info.
 
Back
Top