Build Thread...Special to Cafe Bike

Well, hello there folks!! It has been a heck of a long time since I posted on my build thread and I do apologize for that hiatus. Life has intervened, the Disaster Central Workshop (DCW) got overfilled, my knee has gone completely crappy and well....you know how it goes.
TODAY however, I made some big progress! I finally got my new shed done which means that I can move some bikes and equipment out of the DCW and get at some of the things that I should have been doing all this time. First on the list is getting my beloved Lucille running properly again. She has been surrounded by stuff since last Sept. when her float bowls started leaking and between my hobbling around and the crowded workshop, I simply couldn’t get at her.
Anyhow, while the new shed isn’t direct progress on the Special-to-Cafe build, it will make progress possible on that front too and so that is why I am posting here. My knee is still bad so I am moving slowly, but forward motion, however slow, is better than stopped and the photos below do show forward motion.
Cheers,
Pete
View attachment 118846
View attachment 118845
View attachment 118848

Hi Pete,
nice shed. Pity that it too will soon be crammed full to overflowing.
The umpteenth rule of Finagle's Law of Dynamic Negatives (AKA Sod's Law) plainly states that
"Storage capacity will always be insufficient to contain all of your stuff."
And sorry to hear about your knee.
If the sturdy gentleman pushing an XS650 is yourself could your knee be failing because of chronic overload?
As my wife is currently in recovery from knee replacement surgery I know that you don't want to go there.
Get yerself a smaller dinner plate, eh?
 
Yup - I recall your crowded but tidy little storage shed in Seattle Brassneck...with that magnificent bike you had built.

Thanks Pete - me too!

Working on it Fred - and thanks so much for saying so....
 
Peanut : thank you for that I'll give it a try... i believe allot of our pain is caused by poor diets and the body simply runs out of material to fix it with
..... sounds like a smart move to me !
Thanks....
and keep after it Pete ! whats a little ride in the rain eh ? LOL
Bob..........


!
 
You have my best wishes on that knee replacement thing, Pete.
So fortunate we are that we are living in the age of Modern medicine.
Years ago, they would just give you a good bloodletting, and add a few leeches.

RAEZjVWcM_eM3jTXWKNNvRtoQFGBzSYNaeIBrniUc8Pch0opnw.jpg
 
Hey there Pete, I was wondering if you have installed the MAC mufflers onto your build yet? I would like to buy a set of MAC 2 into 2 megaphone's for my 81 (bobber/chop/rigid/springer/thingy) and I see that they are sold only for '75-'79 models. If it's just a matter of fabbing up new mounts, then I'll probably get them, but is there some other reason why they wouldn't fit a bike later than '79? Thanks!
 
Hi there IrishLord99: sadly, no, I haven’t yet installed them, but they sure are beautiful!

As for the fit - I don’t know why they wouldn’t work on a later bike - and I guess I will find out because my cafe donor is an ‘81 Special.

Anyhow, I’ve been deflected by other stuff, such as bike projects, consulting projects, knee ailments and life in general, but I’m trying hard to get back to the cafe bike this fall/winter and I will certainly report once the new system is installed.

Watch this space!

Pete
 
Pete,
I had my left knee replaced a while back. Same deal: arthritic, no cartilage, and now, I would trade the occasional ache for the constant pain (like an axe in my leg) I felt in a heartbeat. Why'd I wait so long? The rehab is a right bitch, but PT is the key. If you go in with the attitude "...get outa my way. They're gonna fix what's wrong with me!" and attack your recuperation gung-ho, you'll do fine. Best of luck!
 
Hokey Dokey sportsfans:

I have now decided to get after the '81 Special-to-Cafe bike build a little more actively. I guess its something about living your danged life - NOW - rather than later....:(

Accordingly, I have assembled the following:
  • a running / riding XS650SH Special II with the zillion-spoke wheels;
  • an 18" rear rim and spoke set (which match the number of spokes in the zillion-spoke rear drum hub) so that I can replace the 16" doughnut wheel (man - does that affect handling IMO. The Special seems to steer so much slower and "lazier" than my 1976 Standard);
  • a pair of slotted XS11 front rotors and a LH side SR500 caliper (yes, I do know about unsprung mass - but I really like the double-disc look and I am not a knee-dragger anymore);
  • a chrome XS1100 Special headlight bucket (same diameter as the stock XS650 unit but MUCH deeper for more wiring room), plus a very powerful LED headlamp;
  • a nice fibreglas bum-stop cafe seat;
  • a 1977 XS750 fuel tank and matching lid plus a set of nice new fuel petcocks AND some cool silver Yamaha logos;
  • a pair of steel 1976-79 sidecovers with a set of very pretty metal XS650 logos;
  • a set of LED turn signals;
  • that gorgeous MAC Products 2-2 exhaust system that I won a couple on this Forum of years back (I've never won anything of significant value before or since - I was absolutely stunned);
  • I also have a set of the usual re-building spares / seals etc.
In terms of the design, I have been inspired by Brassneck's superb '79 Special-to-Cafe bike (check it out - awesome build with a spectacular paint job!) and the beautiful Honda GB500 which was a very slow seller back in the early '90s, but is now nearly unobtainable and fetches crazy-high prices on the used market (if you can even find one for sale - I have never actually seen one of these in the flesh).
See photos of Brassneck's XS650 and a Honda GB500 below.
BrassNeck_XS650-Cafe-NICE-2.jpg

Honda_GB500.jpg


As is visible in the above two photos, a design key element of any cafe bike is that the bottom of the fuel tank and the top of the sidecovers should form a straight line that is close to parallel with the bottom of the seat.

As you will know, an '81 Special has a lower seat line that slopes down toward the rear and the sidecovers match that line (i.e. the stepped king-queen seat etc.). So, I will be welding a set of tabs to mount the straight-topped steel sidecovers onto the frame, as used on the earlier model Standards. I also plan to make the seat hinged, rather than lift-off - and incorporate a helmet lock (I have never been comfortable with leaving my helmet on the bike when going into a store or diner). I will likely use fairly straight bars rather than clip-ons or clubmans as I don't think that my back and knee-hip assemblies would work with the more cramped stance. Similarly, I have a brand-new set of rear-set controls, but these may also not make the cut - I'll have to see.

I want the bike to be practical, safe and comfortable, as well as pretty.

The one remaining item <I think> is a taillight / license plate light. I am looking for something fairly small that can mount under the back-end of the seat - but I'm a safety guy so I want it bright - with LEDs and a built-in flasher type function (so that I do not need to add a Back-Off brake light unit).

Any suggestions on brake lights?

BTW - I have picked out a name for the bike and a colour scheme - which I will reveal when the bike is completed.

Pete
 
Last edited:
Ahhhh - thanks DB - that is what I was looking for.

Now I just need to source a nice small / discrete - yet blindingly bright taillight.
 
Last edited:
Yup - and thanks Jim. It sure did look nice and bright in the cloudy skies of NC!

Its great to hear from you - how's the bike working?

Pete
 
:popcorn::bike::popcorn:

a spoke wheel and TWO of these rotors (early fzr750 etc.) with 7mm spacers AND calipers weighs less than a mag with ONE stock rotor...

View attachment 129263
jus say'n
https://www.ebay.com/itm/yamaha-FZR...=item56b9e3adfc:g:4FMAAOSw1hJb16r5:rk:10:pf:0

Careful buying used rotors. I bought a set and they were too thin to use. Purchased these instead:
https://www.ebay.com/itm/STO-Front-...I-900-89-90-/282526571639?hash=item41c7e55c77
I'm running one in back and one in front.
 
Yup - and thanks Jim. It sure did look nice and bright in the cloudy skies of NC!
Its great to hear from you - how's the bike working?
Pete
Hey Pete, The bike is working perfectly now. I solved the no taillight issue (broken connection) and the starter button (need a better ground). She's a peach and joy to ride. I'll bring it to the rally next year and the newer FJR I just purchased :)
 
Back
Top