'80 Special Refit

Okay, so I replaced the brushes. Turned out a lot easier than I expected, and all is running well now.

As usual with a vintage bike, I fixed one thing and another broke. On practically my very next ride, the left-hand mirror started swinging freely around. Back when I first got the bike, I noted: “Took off the mirrors, and put the left one back on… because the left mirror was attached to the right side of the handlebar on a clamp, and the right mirror was crossthreaded into the mount on the left side. You all know that Yamaha bikes have left-handed right mirrors, but apparently the previous owner didn’t. Gah. The collar nut is missing from the right-hand mirror, so I couldn’t remount it, but after running a bolt through the left-hand mount from the bottom to straighten the threads, that mirror went on fine.” Later I got new mirrors; in fact, I bought new mirrors twice, as the ones I got in July of 18 were kind of crappy, actually. Vibration from the XS made them entirely useless, and they would not stay adjusted. But I had retained the original clutch perch, as the damaged threads didn’t seem to be a problem at first. Now they were. Over the next several rides, the mirror would repeated jump a thread and get loose, requiring gentle, judicious retightening. Something had to change.

I went on ebay and found this: https://www.ebay.com/itm/45-4012-YA...EFT-SIDE-BRACKET-341-82911-00-00/361317819355. So I ordered one, and when it came I pulled the bad one and laid them side-by-side. Sorry I didn’t take a pic, but trust me, the replica is almost exactly the same. The metal is just the least bit thinner where the lever mounts to the perch, but that’s it, and it’s not thin enough to worry me.

Managed to save the left grip, too, so I didn’t have to replace it; I call that a win.

Here’s the cockpit of my XS650 now:

XS650-20190807-162138-online.jpg


Emgo bars, the cheapest (and yet, in my opinion, nicest) grips on ebay, plus bar end weights, mirrors, master cylinder, and clutch perch all from ebay. Gauges and indicator cover are used, with thanks to bwthor, and a used clutch lever stolen from my TW200. I’d already put shorties on that bike, and when I got the master cylinder with a shiny metal lever, I felt like I needed a shiny metal lever on the clutch as well. The only thing original there are the switches, and the plastic tiedowns for the wiring that I managed to save when I took off the stock bars.

Hey - that looks really nice Solomoriah!

One thing to note - many (most??) aftermarket master cylinder mirror mounts are actually RIGHThand thread (i.e. the usual direction).

I think it may be only OEM Yamaha masters that have the odd-ball LH threaded mirror mount.
 
That's why I used MC's from other Yamahas when I did the switch to smaller ones (11mm, 1/2"). My mirror, brake light switch, and lever were able to be swapped right over.
 
Hey - that looks really nice Solomoriah!
Thanks, MaxPete!

One thing to note - many (most??) aftermarket master cylinder mirror mounts are actually RIGHThand thread (i.e. the usual direction).

I think it may be only OEM Yamaha masters that have the odd-ball LH threaded mirror mount.
Indeed, that is the case as best as I can tell. The original mirrors were those rectangular abominations which looked so wrong on the '80 XS, and they were (are, I still have them) kind of nasty looking. So it was no hardship to get replacements, though it took me a while to find a really nice set on ebay.

These, in fact:
https://www.ebay.com/itm/Round-Univ...for-Honda-Yamaha-Suzuki-Kawasaki/263375312989

They have the OEM-style mirror mount, the stacked concave disks, rather than the clamp-on-rod arrangement of the first set I bought, and they look fantastic on the bike (if I do say so myself). They aren't perfect, but with the bar end weights they're mostly useful.

Here are the grips I'm using:
https://www.ebay.com/itm/Black-125m...r-Motorcycle-Handlebar-Grips-7-8/172967258046

I'm serious, I've never bought a set of grips I like better. There are probably some that feel better, but I like these, and the retro looks are perfect on the bike.

I'd give you all a link for the bar end weights, but apparently I got them from Amazon and they don't have that listing anymore. Bikemaster has a set that look exactly the same here:
https://www.amazon.com/dp/B0012TT9VE

I did have to get a longer screw and add some washers to fit the throttle-side weight without causing the grip to drag.
 
So this week I've put a couple hundred miles on the XS, riding it to work (I consult, so somewhere different every day) and then taking the twisty roads home afterward. It's my therapy, okay? But today, on a twisty road on my way TO work, my throttle cable broke.

Gah.

Did not know exactly where the lever was that it pulls, so I just had to kind of coast to a stop at the bottom of a hill and then push it to the top. Fortunately, even though I was in the middle of nowhere, I was just that one hillclimb away from the parking lot of the Colony story (in Colony, MO, naturally). I know the people who own it, and one of them was outside working when I arrived. He gave me the go-ahead to leave it there in the lot. My wonderful wife came and rescued me (taking about an hour off of work, and my thanks to her boss as well) and then met me there tonight with the truck and ramps so we could load it up and bring it home.

In the interim I called two local Yamaha dealerships, but of course neither had the required part in stock. One told me I'd have to wait 4-5 business days and pay $40.00 for the part. I'd have paid that to have it right away, but if I have to wait, ebay it is. $16.95 with free shipping from a 98.6% positive vendor, and about the same delivery date (but to my house, not a dealership 40 miles away) is worth it.

You never know what's going to break next...
 
my throttle cable broke.
Bummer, dude. Goes with the territory, I suppose. Operate a 40-year old anything, and something is likely to break. :( And you can't bring a "spare" everything. The best you can do is to be prepared and equipped to do "damage control". Good luck, and keep your face in the wind. :bike:
 
I keep stuff like that in my spare parts stash (clutch cable, throttle cable, brushes, points, etc.). So far I've only had one cable break on my 650, but that was one of those shit skinny MikesXS clutch cables. It lasted a couple years but it's proper, better replacement has now been in service for more than a dozen.
 
Banggood has a pretty good selection of reasonably priced hand grips .....

https://www.banggood.com/search/motorcycle-handlebar-grips.html

In fact, if you'd like to get some spares, they have the ones you got and for a better price than that eBay seller .....

https://www.banggood.com/2224MM-Mot...65.html?rmmds=search&ID=3286&cur_warehouse=CN

I got several different sets from them. Currently, I'm running these on one of my bikes and so far, I quite like them .....

https://www.banggood.com/78inch-22m...l-left-hotproducts__5&ID=241&cur_warehouse=CN

7AfMbyK.jpg


I also got some of these to try at some later date .....

https://www.banggood.com/78inch-22m...089.html?rmmds=search&ID=241&cur_warehouse=CN
 
I do have an all time favorite, the Sunline Grand touring grips, but unfortunately they stopped making them, lol .....

JCH9wgk.jpg


C7botBH.jpg
 
They look nice, I have to say. But those cheapos I'm using feel nice, and look retro and custom at the same time. And did I mention they're cheap? I have a spare set in my parts box in case I screw one up.
 
Just broke my shitty thin Mike's XS cable the other day. Hit panic mode as I was in heavy traffic. Calmed myself down and pushed it thru an intersection found a hill pop started it and made it home.
Just ordered the Motion Pro!
 
Yes, there's really no good reason to even buy that shit MikesXS cable. Quality Motion Pro clutch cables can be found on Amazon for even cheaper.

I actually contacted MikesXS about my broken cable. I got about 4 or 5K miles out of it but I didn't feel that was adequate. Clutch cables on any other bike I ever had lasted much longer, 10's of thousands of miles and decades time-wise. Their response was "..... a cable is a wear item .....". Well no shit, I just expected it to last longer than it did. I really thought it was defective. The ball pulled right off the hand lever end which is a way I've never had a clutch cable go bad on me before. Usually the cable strands start breaking, the balls don't pull off the ends.

It turns out I actually did pretty good with the wear I got out of that MikesXS cable. Others have reported them breaking in as little as 200 miles.
 
Yep didnt get many miles out of mine. Frayed and broke just past the ball in the handle where it bends before the adjuster. I will give this a good grease now as I have seen on other posts.
 
Got my new cable today, and put it on. Installation was easy; hardest part, as always, was getting the gas tank hoses off and back on properly. While I had the side panel off for easier access, it occurred to me that I have been forgetting the thing I ALWAYS forget, namely the air filter... oops.

So I took out the one screw and removed the cover, and found this:

XS650-AirFilter-20190822_101010.jpg


Obviously they couldn't find the right foam to replace the original, so they found something that would work. I know I've complained about the previous owners of this bike before, but I can't find a single thing to complain about here... it's neatly done, with the excess bundled up in a place where it doesn't seem to matter. And the filter looks to be in pretty good shape too, so it must have been done not long before I bought the bike.

I'm questioning just one thing here... is this the kind of foam that should be oiled? It's not an OEM replacement, after all, and it looks like the foam from my TW200 (which is oiled).

AND NOW, I will complain a bit more about the original owner. When I removed the throttle cable, the upper end was kinked. Someone had jammed the little metal barrel into it's place SIDEWAYS and let the cable wrap around the throttle tube incorrectly. I've NO idea how it's been working so well all along, but the kinked bit was going to break off if the other end hadn't gone first.
 
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