What have you done to your XS today?

Remember that Raymondo was suggested to upgrade to a deeper bucket and it seems there are differences in the wire harness hole locations and perhaps even the number of them. Say 2 vs 3 so that needs to be cleared up as to which model interchanges with the XS650 best
;)
 
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Just two holes in the 135 (larger) bucket but they are a fair bit larger than the holes in the stock bucket.
 
Today I installed the mini turn lights, polished and rebuilt the rear caliper and finished up the handle bars and controls. My usual Magura clutch lever and perch did not match the master cyl and lever. Could not live with a mismatch like that, so I used Motion-Pro instead. Seems just OK and nothing more.:shrug: Total handle bar width measures 35".:thumbsup: Frame modifications, tank, and seat are next. This is the longest I`ve ever took to build anything.:shootme:
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Like that headlight/mini-me turn signal arrangement. Wish I could find a 7" LED headlamp with signals inside lamp. Originality sacrilegious but safer, better.
 
Did a search on EBAY and the YHA-135 regularly comes up as 1975 XS650 and also 76 - 79 XS750.
Ebay for part # reference? :umm:
You gotta be kidding. Many guys on there apparently have only a poor guess as to what they are actually listing !
:laughing:
I've seen some very far off and amusing descriptions of Yamaha parts for sale on Ebay.
Not a good sourcing reference
 
I've never seen a 2 hole 650 bucket. Looking on eBay, I think that is an XS750 bucket. Both of my 650 ones (black on '78, chrome on '83) are 3 hole and #127's. I have an 850 bucket I may try. It's got 3 holes and is deeper. Only issue is the bracket on the bottom is in a different spot so the bracket that ties it to the lower tree will need modding.

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I'm seriously considering adapting it though because my recent foray into the stock one to do some wiring changes showed just how tight stuff is in there, lol.
 
Cut some stuff off I didn’t need

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My garage is one that I rent elsewhere, and the upstairs neighbors got mad + stomped on the floor when I started attacking the nubbins with the flap disc. Oh well. I suppose it was 9-something, but they’re terrible humans in general so I don’t feel bad. I’ll piss them off some other time.
 
Well, that escalated quickly!

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This is the good side of the motor. There was a battery box fire at some point, so there’s melted toxic rubber crap all over the stator side. Yuck! Full teardown forthcoming - everything is going to Engine Dynamics (EdCo) up in Petaluma for sleeve + piston install, mild port work + intake port matching, valve job, and machining the cases for the 750 sleeves. Mike @ EdCo has done other work for me in the past and is a known quantity on XS650 head work. Haven’t decided if I’m going to do oversized valves yet but with everything else being thrown into this thing, I may as well.
 
I've never seen a 2 hole 650 bucket. Looking on eBay, I think that is an XS750 bucket. Both of my 650 ones (black on '78, chrome on '83) are 3 hole and #127's. I have an 850 bucket I may try. It's got 3 holes and is deeper. Only issue is the bracket on the bottom is in a different spot so the bracket that ties it to the lower tree will need modding.

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I'm seriously considering adapting it though because my recent foray into the stock one to do some wiring changes showed just how tight stuff is in there, lol.
That one is also 1980-81 XS1100 Special. I had a 2 hole NOS bucket. I gave it to a friend with a XS750.
 
Oh, Man, it's that time of year. All work and little play. So, a couple weeks ago, I wanted to set the timing retard a bit, to keep from "Holeing" a piston, give me a better idle, and maybe to prevent the pop-N-die at idle, that happens sometimes.
I replaced the points with a set from Mike's. I did the usual, static time and such. With timing light , I see the timing jumping around on the left but right is steady. I'm not sure about this "Little retard" setting, but I think the point spring is weak on the left point, because it's jumping around and the right cylinder is rock steady. I ran out of time. I covered the bike and went back to work.
Fast forward: I have the whole day to work on the Yam and get in a ride or two! By this time I have the bike covered as usual and a skeeter net over it, to keep the daubers out. I spend about two hours messing with the timing trying to get things to fall in. Right Cylinder is perfect but left is jumping around and popping out the pipe. Mike's Points! I pull the points, dress, and put the old set back in. Better? Can't tell but still popping out the left pipe. I know this thing will tick over at 800 rpm and no popping of any kind out the pipes. Something is not right. I thought, Lets check the full advance with the timing light. At 3K it was 1/4 inch beyond the full adv mark! I wasted time trying the heat shrink hoochie on the weight stops. It worked at first, but the shrink heated up, returned to it's original oval shape, and I was only getting 1/2 the way to full advance. I got rid of that crap.
Ok, by the book: I took a piece of spring steel strap and cut it down the middle. I made one little spring for keeping the fly weights at full advance ( First pix -with the heatshrink on the stops) and another for keeping the weights at full retard. Second pix.
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I set the points at .010 with .008 as go,no-go. It made for about 30 degrees of dwell. Got it static timed close as possible. Used the spring to hold the advance wide open and static checked the full advance. It was dead on. I did not set it retarded. I set it dead center of the timing marks. Started great, runs good, advance dead on the full mark at 3K, BUT it pops out the Left pipe!
Ok, I think it could be the condenser on the left side? I'll pull the tank and swap wires and see if the popping moves to the right side. If so, I'll change the condenser.
I pulls the tank and before my eyes, a Mud Dauber had built a nest on top of the left coil, across the coil terminals. It had two wasps inside about ready to crawl out and one top section incomplete. I guess I had put the net on before he got finished. It couldn't be this easy? I removed the nest and cleaned the area. I also swapped the condenser wires while I was there just in case. Fired it up. Perfect! No popping out the left OR right pipe. Timing dead on and left cylinder timing no longer jumping around, advance at full mark at 3K., and could turn the idle right down to 800, no problem and it just ticked over.
How many Ohms resistance is a Dauber nest anyway? The nest was dry. How it made a difference, I don't know. Now, it still may be the condenser, but the wires were clean and tight, and the problem didn't move to the right cylinder, but cleared up completely. But I ran out of time and had to cover the bike back up.
So today, it's after the rains. It's wet and muddy in places and I have some time. Thought I would check in to see if anybody ( ya'll know who you are) has come up with an anti-grav attachment for the XS yet?
Thu
 
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You Know What I'm Doing Tomorrow!
Everything fit through the two holes just fine.

However the bracket for the adjustment is on the right side of the adjuster attachment, so you have to fab up an almost mirror image bracket to replace it.
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On left is the adjuster that was on the bucket off the shelf. Right is stock XS650. Centre is my version of what will work. Two hours torturing an old shelf bracket and a quick spray of black and we're good.
 
Pulled the top end off my engine last night. No real surprises, other than the exterior of the head + the intake/exhaust ports all look like it was stored on the deck of the Titanic since 1912. There was some type of electrical fire in the battery box at some point, since there's all this gross melted rubber crap in a few places on the battery box + frame, and one little spot on the stator side of the engine by the front sprocket. After that happened, I am guessing it was parked.

Got the bulk of the gross burnt rubber crap off of the stator side and realized I don't have the right flywheel puller - I think someone absconded with it! I have the one for a Hugh's PMA, one for a DR350, one for a GS750, another one I can't remember, but no XS!

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I think the top end was completely gone through at some point right before the electrical meltdown. Seems like the head gasket was been leaking a bit on the exhaust side, and it was most certainly running very rich. BUT - the pistons are completely free, the oil in the engine is still relatively fresh, the rockers look brand new, there's no discernible wear on the cam lobes, the cam chain + sliders look brand new, and in addition to the regular ones there were two non-standard bolts holding in the cam chain tensioner. I may kick myself for not just cleaning this motor up + running it. In any event, it's going to the machine shop next week for a buncha stuff, and to get the crank checked for peace of mind with an upcoming 750 build. Gotta tear down the bottom end tonight after the kiddos go to sleep. Hope I can split the cases without too much difficulty.

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These are the plugs that were in the head - Golden Lodge 2HL. Never used them before, but vaguely remember someone telling me that they used something similar in their Alfa Romeo. That info is coming from the deep, dark, cobwebby crevices of my brain that don't get accessed much. That said, I am glad there were no helicoil or time-sert fixes to be found like the surprise I discovered on my last XS! Seems like there was much less hamfistedness in this bike's mechanical history. Thankfully this head is dirty, but mechanically quite sound.

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Finally, speaking of hamfistedness, I managed to knock a tiny chunk off of the lower-most fin with the 2x2 I was using to knock the jug free. Shoulda been about 5mm to the right, methinks. Oh, well - EdCo can fix it.

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Onward...
 
Went for a run out with a couple of mates. Mike's H1 has developed a misfire problem so he brought his KTM, making mine the only old bike between us.
Temp in the low 30s, dunno what that is in old money, but very much sweaty bollocks territory! We did around 140 miles and it was great to spend some time with friends now lockdown is easing a bit. Should do it again in a few weeks :D
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Renthal road medium, I think. Fitted them a couple of years ago and really like them.

Just checked old emails. : October 2017 - Renthal Road Superbike Motorcycle/Bike Bars/Handlebars - Medium Bar Type - Black. £34.75 GBP
 
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Buzz,
" deep, dark, cobwebby crevices of my brain that don't get accessed much. " I can't even get to that part.
The rubber on the battery boxes will deteriorate with time and heat and look like a fire. It will get gooey and stick to everything looking like a fire. But if no wires are burned...:shrug:
 
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