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  1. Cal Schilling

    Neutral Switch, screw-lost

    Lost mine this weekend while riding. Got to a red light and no neutral light. I figured the LED bulb died but nope bolt fell out. Thanks for doing the leg work on this and making it easier for me to get the bolt I need!
  2. Cal Schilling

    LED Flasher unit swap-a-roo?

    To bring this back from the dead. Can confirm that the 2 prong flasher relay works really well on an 82 and I am working on the diodes for the instrument cluster light. Thank you for everyone's hard work on this and making it easy for me.
  3. Cal Schilling

    82 XS650 Starts then dies

    So update on this. The Tachometer now shows 500rpms with the engine off. When the bike is running there is no change on the tachometer. I feel a though I need to disassemble the tachometer and see what broke.
  4. Cal Schilling

    82 XS650 Starts then dies

    Yup wire spins on both ends and the wire speeds up and slows down with the engine while it is running. I have removed the entire wire and inspected it. I cleaned and lubed it as well.
  5. Cal Schilling

    82 XS650 Starts then dies

    Well drill hooked up spun and the needle doesn't go anywhere. I guess I need to disassemble the tach and see if I can fix the internals.
  6. Cal Schilling

    82 XS650 Starts then dies

    Oil pump is flowing oil like a charm. I spat oil all over my other bike. I will test the hand drill idea.
  7. Cal Schilling

    82 XS650 Starts then dies

    Another spring another day. Over the earlier spring I replaced a few seals that I started on in the fall but the weather changed so quickly I didn't want to freeze working on the bike. The bike kick starts nicely and then after it has warmed up a bit the starter works really well, so I am happy...
  8. Cal Schilling

    Gofast Innovations JIS screwdriver and impact driver set Giveaway (ends 1/21/22)

    Well this is awesome. I am glad I got the notification about this one day before the contest ends!
  9. Cal Schilling

    82 XS650 Starts then dies

    Alrighty.... boot for the starter is in rough shape, will be replaced but I threw some electrical tape around the crack in it but it is just a matter of time until it fails. The connection for the starter was cleaned up nicely and I have great connection. I threw one of the small jump packs on...
  10. Cal Schilling

    82 XS650 Starts then dies

    Battery is 3 years old, I can go get it checked but, prior to me disassembling and reassembling the stator and rotor it worked fine. I am going to check safety switches & all my connections to make sure there isn't a short anywhere.
  11. Cal Schilling

    82 XS650 Starts then dies

    IT CHARGES!!!!! Got it back together late last night and with a 12.65v battery kicked it 4 times and it fires right up. RPM up to about 2k and the volt meter read 14.5v +/- but it was late so I cut it off quick so I didn't wake up the neighbors. I also found out that now that it is back...
  12. Cal Schilling

    82 XS650 Starts then dies

    Good to know. I will look at the brushes but I assume they are not nice and flat. I can replace those once the rotor is repaired. I also took an ohm reading from the slip rings and I am getting 5.1ohms so that is within spec. I am assuming that the rotor has been damaged since I purchased the...
  13. Cal Schilling

    82 XS650 Starts then dies

    I wouldn't be opposed to sending you the rotor to rebuild/fix it. I would have to borrow a puller unless there is another place to purchase a quality one besides MikesXS where they seem to be out of stock. So the crack on the housing also seems to have shifted so it isn't aligned very well I...
  14. Cal Schilling

    82 XS650 Starts then dies

    Unclear what or when this happened but my assumption is while sitting for far too many years in my father's garage something fell over and hit the bike right where we are looking. ORRRRRR Because I wasn't concerned with this area when I purchased the bike it came this way and I never noticed...
  15. Cal Schilling

    82 XS650 Starts then dies

    Jim, Pictures as promised 20210728_070759 by Cal Schilling posted Jul 28, 2021 at 3:33 PM At 7 o'clock is the dent in the rotor. The edges are raised on in and depressed in the center. 20210728_070835 by Cal Schilling posted Jul 28, 2021 at 3:33 PM Right side about 4 o'clock you can see the...
  16. 20210728_070759

    20210728_070759

  17. 20210728_070835

    20210728_070835

  18. 20210728_070839

    20210728_070839

  19. 20210728_070844

    20210728_070844

  20. Cal Schilling

    82 XS650 Starts then dies

    I will grab a picture of mine later but it has a pretty good dent in the face of the slip ring and if you think it is repairable then we can go that way.
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