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Thank you all for all your help, I have figured out the issue with the help of a vintage motorcycle mechanic friend I know. The issue has been solved and I'm happy to say she is back on the road. Turns out that some of the plates had gotten dry and where sticking together even when the...

Could you please clarify. The way I have assembled it is the first shaft has a milled narrowed end and none milled end. The milled end goes into the worm screw assembly and the none milled end is what contacts the center ball ( In theory, I can't confirm this as I can't see.) I have uploaded...

So the secondary shaft is getting caught on the lip seal and I am unable to pull out unless I remove the lip seal which I really want to avoid doing. I checked the worm gear assemble for the ball, confirmed for sure it is there and even grabbed it with the magnet and moved it around freely in...

Honestly I think it was just getting caught on the lip seal or the bushing and the magnet wasn't all that strong so it was just popping off my magnet. Yes I checked inside the worm gear assembly and there is a ball in it for sure but I will check again. Oh, well that another relief as I was...

Oh that's good to hear that it isn't possible to loose one of the balls in the trans, but to be sure today I took a small extendable magnets and after pulling out the first push rod, slide it down the passage and pulled out the center ball ( Which looked to be in good shape). Then I did it again...

Update, I did figure it all out in the end. System works great but now i'm having a clutch issue. More fun.

Hello everyone, I'm having an issue with my 1978 SX650E. The clutch will not engage at all. I recently did have the LH case off to do a PM system install on my bike and during that I did pull the pushrod out of it spot to inspect it. I did check the trouble shooting tree provided earlier in...

Hello To anyone read this, I recently bought a A PMS kit from Mike's XS for my bone stock 1978 SX650 because I'm very sure the old original charging system just isn't up to the task anymore. My kit didn't come with any instruction but I was able to look around and with the right puller, change...