clutch

  1. YAM277

    Ferodo Friction Plates

    I went with this clutch kit, here are some tips, before installing. Soak plates before installing( up to 24 hours and atleast 2 hours) I used JASO MA rating on the oil (for wet clutches) 10W 40 Scotchbrite the steel plates before reinstalling, a little scuff grips better than a polish. There...
  2. YAM277

    Cush Springs Replaced

    Some pics showing the procedures taken to modify the clutch. There is an album on my account with quite a few more pictures. Album with 87 pics http://www.xs650.com/media/albums/2751/ Here is the kit at Mikes- https://www.mikesxs.net/parts/yamaha-xs650-clutch-hub-cush-spring-repair-kit
  3. YAM277

    The Elusive 1mm Washer

    I started to rebuild my clutch and had to find this 1mm washer that goes up against the axle bearing, hope this helps anyone missing the correct placement of washers or other parts of the clutch assembly. If you need more pics, I have an album with 87 pics of the rebuild.
  4. M

    Clutch mod thoughts!?

    Hello everyone, this is my first post on here but I have been coming here for solutions since I bought my '77 in August. Im newb and you guys have kept me out of a lot of trouble so thanks!! I have been kicking an idea around, let me know what you guys think. I have been reading up on...
  5. B

    79 xs650 clutch pulled in gear will not roll back wards

    79 xs 650 with clutch pulled in and in gear it will roll back about a foot or 2 then comes to a abrubt stop . its not pulling forward like mis adjusted clutch clutch is disengaging all the way . it rolls back with out resistance that amount then bammm stops . any suggestions thanks
  6. Fang

    Help with kickstart/ clutch issues

    Hey everyone First post so here we go Got a 79 xs650 last night By jumping the bike (currently missing battery) I was able to get her to start Sounds great The clutch lever was very stiff so i figured it needed some adjusting Goes through all the gears fine Got it home and tore it apart...
  7. jonasblack

    clutch cables?

    I have an 81 special and my clutch cable said buh bye today during my ride home. I shifted clutchless all the way home, and I was wondering what kind of clutch cables are good? are most interchangeable? where can i get them other than mikes?
  8. R

    clutch friction discs

    im working on the clutch in my 79 xs650 special. last time i rode it,i had trouble finding nuetrel and also have always noticed that the clutch doesnt engage until you let the lever out almost all the way. part of my prob is a binding clutch cable. even off the bike the cable is hard to...
  9. Ccanady

    I brokeded it!

    Ive been gone for a while but Im back. Finally got all settled in and ready to build. I am beginning to put the motor back together but when I was taking everything apart I removed the charging system and one of the little retaining rod things fell right out. My question to you guys is...
  10. ladyxs

    Clutch Conudrum

    I picked up an 81 Special II that has been sitting for 15 years. It is close to being on the road again, but the clutch will not engage. With the bike on the center stand, the rear wheel will spin when in gear. It continues to spin when I pull in the clutch lever. When I hit the rear brake, the...
  11. M

    New clutch plates!

    Hey so, I went ahead and replaced my friction plates and springs on my clutch. While it was down I also replaced the valve springs... But anyways.... Love the new torque it has and when I'm riding everything is smooth... But when I start slowing down and try to shift down (I have a foot clutch...
  12. J

    Clutch problem! please help

    Hey guys, so just recently started having some clutch problems, clutch was slipping out of gear, and it was struggling coming out of first. So I went ahead and replaced the friction plates. The springs seems to be in good spec, compared them with new ones I bought, and sent back the new ones...
  13. A

    1973 xs650 clutch/kickstarter problem.

    So I'm just finishing my build, I kicked the bike successfully 2 weeks ago, with the chain and left side cover off the engine. Everything was fine. I had the bike at my friends shop. He was helping me. So he put the chain on and the cover on and said he adjusted the clutch. I go back to see him...
  14. Jaymichael

    Forgot ball bearing, can I remove clutch rod from left side?

    Hey all. So I was setting up my clutch adjustment today and realized there was too much space between the actuator and the clutch rod. Took a look at the diagram and doh! Pretty sure I have forgotten the ball bearing that goes between the clutch rod and the push crown on the clutch pack side...
  15. L

    Clutch not fully disengaging with lever pulled in.

    I've seen more than a few posts about similar clutch problems. The clutch has been adjusted at both the engine case and the bar lever before each ride and operates normally with just over 1/8" free play. After riding the bike for a while when I come to a stop in first gear with the clutch...
  16. G

    Clutch with Kickstart

    Put in a new clutch and now the kickstart turns my back wheel when kicking. What could cause this?
  17. R

    No neutral when pullling in the clutch...

    Ok my clutch was slipping a few months back and so I ordered new clutch springs and drained the oil. Well I barely got to my project a couple weeks ago. When I removed the plates I noticed a thin curly wire sticking out inside the basket. I pulled it..and it grew and grew... After research I...
  18. M

    Oil oil oil

    Hey guys, I read a thread before but basically I've had clutch slippage and I got new friction plates and springs since its bored to 750... When I ordered the plates the guy at 650 central said he recommends the diesel oil and was reading about the rotella t 15-40 being good... In the past I've...
  19. F

    Help - Identify - Small - Widget

    Hi - I'm new to the forum and like most newbees have been lurking in the background soaking up all the advice. First post as I haven't spotted this in the forums and can't find the answer in the Clymer manual. I'm hoping that someone can help me identify the small widget that I found when...
  20. the red baron

    grooved push rod

    Hi guys, I'm new to the yamaha 650, i have a 73 TX650 and have the stiff clutch issue, i took the side cover off today and removed clutch push rod, firstly the ball was on the outer end as opposed to what is shown in my parts diagram where its at the clutch end. Secondly the rod is grooved at...
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