Thanks but i dont like dealing with loosening spokes, missing spokes etc. Mags are stronger, so Im told. and look meaner
Hi YamahaDaps,
been there, done that. (except I swapped my cast wheels for wire wheels for the looks then swapped back for practicality)
A 7-spoke cast front from any year XS650/750/850/1100 will be a straight drop-in on your '77, as will an XS650 7-spoke cast rear.
Front disk on an XS650 cast wheel is the same as the disk on your wire wheel, XS750/850 disks are smaller but yours will fit on them.
XS1100 disks are either identical to yours or later models have slotted disks that'll work and save you all that drilling.
The XS650 cast rear can have a drum brake that'll drop right in or a disk brake that'll need modifying the swingarm, frame & rear brake pedal to work.
The XS650 cast rears are 16" instead of 18" but their fatter tires are just about the same outside diameter as the stock 18" tires so you'll get about the same gearing.
You will find the fatter rear tire makes the bike a bit less nimble on corners but somewhat steadier going straight.
Another advantage of cast wheels is that you can run tubeless tires on them which means a nail in your tire can be fixed enough to get you home with a can of fixaflat rather than having to patch a tube by the roadside.
But keep the wire wheels safely stashed to re-install if you decide to sell.