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clutch service limits

Discussion in 'The Garage' started by plane_ben, Sep 30, 2009.

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  1. plane_ben

    plane_ben XS650 Junkie

    Anyone have minimum clutch friction plate specs? I don't have a maintenace manuel yet(on the way). I'd like to reassemble the right side as I'm not doing a tear down of the bottom end now. Thanks.
     
  2. Travis

    Travis Staff Member XS650.com Supporter

    In the specifications section in my Haynes manual says:

    Friction plate thickness: 3.0 mm (0.118")
    wear limit: 2.7 mm (0.106")
    warp limit: .05 mm (0.002")

    But then in the chapter it gives the specs of:
    3.5 mm and 3.1 mm

    The service manual says:

    Friction plate thickness: 3.0 mm (0.118")
    wear limit: 2.7 mm (0.106")
    warp limit: .05 mm (0.002")

    So the Spec's section in the front of the Haynes manual and the service manual are the same so I'd go with that.
     
  3. plane_ben

    plane_ben XS650 Junkie

    Thanks abunch! Now I can get all the loose parts back on. I hate have parts laying around .:D
     
  4. Travis

    Travis Staff Member XS650.com Supporter

    glad I could help!
     

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