1. Dismiss Notice
  2. Hey Facebook people... We've created a group for XS650.com members to connect. Check it out!
    Dismiss Notice

Header pipe to head fitment

Discussion in 'The Garage' started by The Tin Man, May 23, 2020.

  1. The Tin Man

    The Tin Man XS650 Addict

    Hi all!
    I have a set of header pipes I'm looking at using. The end of the pipe that seats into the head seems worn or uneven to the face of the welded flange. It varies from 5/8 to 1/4. I'm wondering if it I need to square it up by refacing it or even build it up with a weld and reface or if it's just fine? Your advice appreciated.

    Attached Files:

  2. Ratranger

    Ratranger XS650 Junkie Top Contributor

    I don't think that part make a big difference. The rings are what holf it all in place and crush the gasket.
  3. The Tin Man

    The Tin Man XS650 Addict

    cool learning all the time.
    lakeview likes this.
  4. 5twins

    5twins XS650 Guru Top Contributor

    Yes, that end just sticks into a step cut into the exhaust port and centers the pipe. It doesn't butt up against anything and seal. Here's a cutaway view of the MikesXS torque insert. It's designed in a similar manner to the end of a stock headpipe. As you can see, that stepped down end doesn't seal to anything, just centers the part in the head .....

    The Tin Man likes this.
  5. The Tin Man

    The Tin Man XS650 Addict

    Thats why you are a Guru,, how goods the cut away!. i am member of the AND the National Dyslexic Association a picture is worth 1000 words!

  6. The Tin Man

    The Tin Man XS650 Addict

    Does anyone use3 muffler putty or gue of somekind or just the gasket? Im wondering the same at the moffler header join. seems it could be a little leaky?

Share This Page