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XS650 Model Identification/Year/VIN, Workshop Manuals, and Other Information

Discussion in 'The Garage' started by 650Skull, Sep 11, 2013.

  1. 650Skull

    650Skull SSSSSSSSSlither Top Contributor

    Model ID......ID Charts........Online Manuals, (PDF)
    Colored for county/continent variations.
    Please contact me if you have any information or variances that differ from chart.
    ID Chart01.jpg ID Chart02.jpg .......... Country ID and Colour Chart World wide  Jpeg 1.jpg Country ID and Colour Chart World wide  Jpeg 2.jpg
    original chart kindly given to me from, (link), THEXSCAFE

    ** PDF. All Yamaha Model/Code list No's From 1960-1989.........Bottom of post #1

    Online manuals

    ThexsCafe
    Biker.net.......Scroll down left side to XS/TX 650 Manuals
    Aug 77 to July 78 Production Date.........the Aug to July is not set in stone, sometimes there can be a month either side of the Aug/July
    Frame Changes
    1970 XS1-1973 TX......................1974 TXA-1979 F: Standard.........1978 SE-1984 SL: Special
    framexs-2 ,,.jpg framestandard copy ,.jpg framespecial copy.jpg
    Engine; Con-rods/Pistons
    Mid year change; XS1, (256), European, (553), US & others, (447), Con-rods/pistons in relation to models,

    Use the Model code from the chart and cross reference with the ID chart, (in purple),. All European Model codes on the chart are 553 engines, corresponds with all European model codes on the ID chart, (in purple), from 75 till 82.
    1, 447,553,265 Rods Pistons models b.jpg 447,553,265 Rods Pistons models 2b.jpg 3_stock_rods copy 1.jpg

    1970 XS1.....Code 256.......Vin S650-000101 to S650-006686US,
    Candy Green
    US, Canada, Australia, Japan, Other
    Xs1fr.jpg 447gruen.jpg XS1_005.jpg

    Points Ignition

    1971 XS1B.....Code 256.....Vin S650-007101 to S650-025383
    Candy Orange
    US, Canada, Australia, Japan, Other

    800x600xs1b.folder2.jpg YAMAHA%20XS-1B%20Isle%20of%20Man%20.%20Ramsey%20.%20DR%20Jean-Louis%20Gayot%20%A9.JPG 13639.jpg

    1971 XS1F.....Code 256.....Vin; S650-010101 to ??????
    Candy Orange
    Europe, Other

    fol1F_1.jpg

    1972 XS2.....Code 306, (commonly referenced as 256).......Vin S650-100101 to S650-133900
    Brilliant Red/white
    US

    1  f.jpg 2a 1p 1.jpg
    Europe, Oceania
    Pearl Yellow Gold.......Brilliant Red/black
    1   f(1) - Copy 1.jpg Yamaha-20XS-1-2071_1.jpg

    1973 TX.....Code 366, (commonly referenced as 256).......Vin; S650-200101 to S650-217100
    Metallic Flake Blue, Pearl Yellow Gold
    US, Canada, Other
    1 1b.jpg 1 1g.jpg 1 1l.jpg

    ** PDF. All Yamaha Model/Code list No's From 1960-1989
     

    Attached Files:

    Last edited: Jul 10, 2021
  2. 650Skull

    650Skull SSSSSSSSSlither Top Contributor

    1974 TXA......Code 447...VIN 447-000101 to 012150
    Cinnamon Brown - Vegas green
    New model......

    ,, ,,.jpg ,,,,, ,,.jpg ,,,,,, ,,.jpg a 1d.jpg 1k 75B.jpg

    Major changes.....

    New Frame;...Whats new..........New Dimensions........Tank/side-covers......Gauge cluster ......Mufflers .....Seat ...... Fenders/Guards .... Taillight.....Triple tree, (longer stem to suit 447 frame).......Crown, (Gauge cluster bolts to crown).......Air Box's

    To visually identify the 74-79 standard frame check the Passenger Foot peg bracket. Steel loop welded to the frame
    framestandard copy.jpg

    Gauge Cluster; New style. Gauge bracket forms part of the cluster that holds the gauges.....New Brake lining warning light, for when the rear brake shoes wear to a certain depth
    Engine; 447 con-rods, (shorter and 20mm small end)..... 447 piston, gudgeon pin position is lower.....447 Cam, (new profile)......Cam-chain and cam-chain sprockets, (at Crank and Cam)........
    Minor Changes.
    Wheels, (rims), Alloy, Flange W style.......
    Rear hub has a Brake Shoe censer for brake shoe wear. Warning light in Gauge cluster
    Carbs, BS38's, Jet and Needle changes.........Not linked, 2 throttle cables
    No Change
    Forks,
    34mm....Caliper/Rotor/MC
    Interchangeability with early 73TX models
    Motor......Wheels/Hubs....Front forks, (not triple tree),......caliper/rotor/MC.......Tank Gas cap.......


    1975 XSB......Code 447....Vin 447-100101 to 128650
    Star Black.........

    75 B.jpg 75  -b.jpg 75   b.jpg
    Same as 74TXA.....only difference is paint and decals and gauge Speedometer face ..... the Trip meter was moved to the top of the gauge and Speedometer to the bottom
    1h 75B.JPG
    ___________________________________________________________________________________________________________________

    Europe/England.......Code 553....Vin 447-500101 to (600000)

    ,75B french.jpg 75B ImageUploadedByTapatalk1450087567.322799.jpg Yamaha-20XS650-2075-20-201_3.jpg
    NOTE; Major changes to European/English models,
    553 Engine;.....longer Con-rods........Piston Gudgeon pin position is higher up the piston
    Front forks; Twin disk brake set up, (brake rotors are 265mm).........Calipers on rear of fork........Caliper mount brackets are lower on forks.......Axle clamp on right fork/Axle nut on left side
     
    Last edited: Nov 16, 2020
  3. 650Skull

    650Skull SSSSSSSSSlither Top Contributor

    1976 XSC......Code 584....Vin 447 200101 to 211894
    French Blue, Brilliant Red

    US, Canada, Oceania
    1 1.jpg fol584_5.jpg fol584_6.jpg fol584_11.jpg 2z1 76C 1 3.jpg
    Europe
    76c fol1E1_4.jpg 1 1z.jpg 76C  E.jpg Yamaha XS650B 75  1.jpg

    76C Speedometer bought from England......NOS
    2g  76 XSC 2.jpg

    1977 XSD.....Code 1T3......Vin 447700101 to 724061
    Bountiful Blue, Maxi Maroon

    US, Canada, Oceania
    1 aa.jpg 1 ad.jpg IMG_1099 copy.jpg orig.jpg
    Mid year gauge change........Brake lining gauge light was removed from Rev-counter and they removed the sender from the rear hub
    3a 77 gauges.JPG 3 77 D.jpg
    Europe
    Yamaha XS650 77.jpg YamahaXS6508.jpg b 5Yamaha XS650 77  1.jpg
     
    Last edited: Oct 11, 2021
  4. 650Skull

    650Skull SSSSSSSSSlither Top Contributor

    1978-E.....Code 2F0.....Vin; 2F0 000101 to 006141
    * .................Code 2F0.....Vin; 2F0 00651 to (020000)
    Star Black, Spruce Green Metallic
    1 1a.jpg 1 1d.jpg 1 1f.jpg 1 1s.jpg 1 1,.jpg 1 1n.JPG 4 78E.JPG
    * Mid year change to wiring loom.......From single fuse to 4 fuse bank


    1978-SE
    .....Code 2M0.....Vin; 2F0 100101 to (150000)

    Vintage Burgundy, New Midnight Blue
    First of the Specials.

    XS650SE_02.jpg XS650SE_03.jpg XS650SE_04.jpg 78SE.JPG 5 78SE -79SF Special.JPG

    Frame
    ..........
    Same frame as the Standards with a different rear passenger Foot Peg mount..... brackets for MC for rear disk brake...... Rear top shock mount is set at a different angle to Standard frames
    framespecial copy.jpg1.jpg
    Swing-arm.....Same as the Standard with different brackets for Disc brake set up
    Handle bars......New Buckhorn style
    Gauge Cluster.......New gauge faces. New tower.. New separate ignition switch
    Tank..................New.......Smaller, (than Standard tanks), 12 1/2 liter, Gas cap looks similar the the 76-79 Standard gas cap but does not swap.
    Petcocks......Twin, Vacuum operated one to each carb
    Side-covers.....Metal with Badge. New shape, same style of fitting as the Standard models, (74-79), slightly smaller top mounts. Does not interchange with standard frames. Can with some slight modification
    Seat....... ........Side hinged, stepped seat with half chrome strip. Can interchange with Standard models with some modification to the latch mechanism.
    Chrome passenger Grab-rail
    Wheels
    ...........
    Rear; 16" mag with disc brake..... Front; 19" mag with disc brake
    Caliper/Brake Rotor.....Same as 77D..........US, Canada and European, US Custom, had a single front disk brake........Most other countries had twin front disk brake setup
    .....MC... looks the same as 77D, MC mount is set at a different angle for new Handle bars........
    Forks.........35mm..Adjustable preload caps and some change to the internals. Different to 77D.
    Fenders........
    ......Rear; ....
    Shorter than standard guard, new Tail-light and Number plate light mounted with 4 bolts on rear of Guard..........will interchange with standard frames.
    ......Front; ...
    Same as the 77 and later Standards, no change
    Fork ears/Headlight brackets...........Different style to standard models.........Silver Chrome, same from 78-83 except 82 has black chrome.
    Carbs....BS38, 78/79 set...........Linked, with new jets and needles.
    Ignition.......points

    1979-F.....Code 2F0.....Vin; 2F0 020101 to (100000)
    Colbalt Blue
    10847900_604345733025013_6889709398852668844_n.jpg 10628116_604345713025015_4632089074024940597_n.jpg 00I0I_kT5UJFWWh4X_1200x900.jpg 00a0a_fTz11Eg2NIR_1200x900.jpg Clipboard 3 35 mm 1-2.jpg 6 79F.jpg

    1979-SF....Code 2M0......Vin; 2F0 150101 to (200000)

    Black gold, Carmine Red
    Identical to the 78SE except for the colour
    329903801_o.jpg $_57 5.JPG $_57 2.JPG 1 1k.jpg 5 78SE -79SF Special.JPG


    1979-2F SII......Code 3N0.....Vin; 250101 to (270000)
    New Yamaha Black
    Factory Special Budget model.
    Same as 78SE/79SF.....Except
    Headlight bucket
    , Black
    Wheels; 36 Spoke
    Alloy rims, one year/model only; 16" rear, drum brake. 19" front, disk brake
    Side-covers; Decals "Special II 650"
    fol3N0_01a.jpg fol3G0_4.jpg 1 1a.jpg 5 78SE -79SF Special.JPG





    Valve Adjustment- Video

    Cam Chain Tension Adjustment-Video
    Different cam chain tensioners
     
    Last edited: Feb 9, 2021
    Ricky_F, Mailman, Boog and 1 other person like this.
  5. 650Skull

    650Skull SSSSSSSSSlither Top Contributor

    *1980SG, New Model.
    US. Code 3G1 - Vin 2F0-200101 to (250000)
    xs650SG-4.jpg Yamaha XS650SP 80.jpg 7 80SG-81SH-82J-83K XS650.jpg
    Major changes to the ignition - charging and Fuel system.

    Carbs; Mikuni CV, BS34's. Chrome tops with a single feed into a T at the carbs
    http://www.xs650.com/threads/tentative-carb-id-layout.43392/
    *Ignition; Points removed and replaced with an Electronic Ignition System, (TCI).
    *Charging, This charging system is what's known as an A Type
    Brushes; New type, both brushes have power, earth is through the SS Reg/Rect
    Rotor; New with embedded magnet. Points model Rotors, (70-79), cannot be used on TCI ignitions
    Stater; Has a pickup coil attached, at 1 o'clock position.
    Reg/Rect; Combined, Solid state Regulator/Rectifier
    Frame,
    Seat; New shape, seat is latched/clips on, no hinges
    Side-covers; Plastic
    Grabrail; Alloy
    Brake light; Twin bulb light, attached to the grab-rail at rear of the seat
    Wheels; Mags 16" rear/19" front, with Disk Brakes.

    Canada. Code 3U6 - Vin 3U6-000101 to (010000)
    Carbs; BS34's

    *Ignition system; Factory TCI
    *Charging system; A type, Refer US model

    *Oceania. Code 3W6 - Vin 3W6-000101 to (003000)
    Carbs; BS34's
    Ignition System; Points
    Charging System; B Type,
    Brushes; Power on the green wire to brush... Earth on the Black wire.

    *Europe. US Custom, Code 4G7 - Vin 3L1-020101 to (400000)

    1980G SII
    Clipboard.jpg xs650G-1.jpg 7 80SG-81SH-82J-83K XS650.jpg

    1981SH
    seguss.jpg 00B0B_1nvKkTJdRyD_1200x900.jpg 00H0H_cicmo0PCouc_1200x900.jpg 7 80SG-81SH-82J-83K XS650.jpg

    1981H SII
    Yamaha-20XS650S-2082-20-203_1.jpg 4n9_Special  II.jpg 4n9_Special 2.jpg 81 Special II.jpg 1981 xs650 special 001.JPG 1981 xs650 special 008.JPG 7 80SG-81SH-82J-83K XS650.jpg



     
    Last edited: Sep 11, 2021
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  6. 650Skull

    650Skull SSSSSSSSSlither Top Contributor

    Last edited: Oct 20, 2020
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  7. 650Skull

    650Skull SSSSSSSSSlither Top Contributor

    Battery Basics: A Layman's Guide to Batteries.
    Very good tutorial and easy to understand
    https://www.batterystuff.com/kb/articles/battery-articles/battery-basics.html
    https://www.xs650.com/threads/battery-basics.60463/#post-707772

    Relates to Shunt and series regulators for PMA charging system. Off V-strom site but will be of value for PMA systems for the XS650

    https://www.stromtrooper.com/thread...gulator-charge-rate-loading-of-stator.435952/

    https://www.stromtrooper.com/threads/regulator-shunt-verses-series.435073/#post-5575668
     
    Last edited: Aug 29, 2021
  8. 650Skull

    650Skull SSSSSSSSSlither Top Contributor

    Chapter 3; Engine section
     

    Attached Files:

    Last edited: Oct 17, 2013
    gggGary likes this.
  9. 650Skull

    650Skull SSSSSSSSSlither Top Contributor

    Chapter 3; Engine section
     

    Attached Files:

    Last edited: Oct 17, 2013
    gggGary likes this.
  10. 650Skull

    650Skull SSSSSSSSSlither Top Contributor

    Chapter 3; Engine section
     

    Attached Files:

    Last edited: Oct 17, 2013
    gggGary likes this.
  11. 650Skull

    650Skull SSSSSSSSSlither Top Contributor

    Chapter 3; Engine section
     

    Attached Files:

    Last edited: Oct 17, 2013
  12. 650Skull

    650Skull SSSSSSSSSlither Top Contributor

    Chapter 3; Engine section
     

    Attached Files:

    Last edited: Oct 17, 2013
    gggGary likes this.
  13. 650Skull

    650Skull SSSSSSSSSlither Top Contributor

    Chapter 3; Engine section
     

    Attached Files:

    Last edited: Oct 17, 2013
    gggGary likes this.
  14. 650Skull

    650Skull SSSSSSSSSlither Top Contributor

    Attached Files:

    Last edited: Oct 18, 2013
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  15. 650Skull

    650Skull SSSSSSSSSlither Top Contributor

    Attached Files:

    Last edited: Oct 18, 2013
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  16. 650Skull

    650Skull SSSSSSSSSlither Top Contributor

    Attached Files:

    Last edited: Oct 17, 2013
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  17. 650Skull

    650Skull SSSSSSSSSlither Top Contributor

    Attached Files:

    Last edited: Oct 18, 2013
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  18. 650Skull

    650Skull SSSSSSSSSlither Top Contributor

    Attached Files:

    Last edited: Oct 18, 2013
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  19. 650Skull

    650Skull SSSSSSSSSlither Top Contributor

    Attached Files:

    Last edited: Oct 18, 2013
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  20. 650Skull

    650Skull SSSSSSSSSlither Top Contributor

    Attached Files:

    Last edited: Oct 18, 2013
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