5twins
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    • 5twins
      5twins replied to the thread Fork this! I quit!.
      I also use a special dedicated screwdriver for prying the seals out. It's a big old square shank flat blade with the tip rounded off...
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      • Screwdriver Tip.jpg
    • 5twins
      5twins replied to the thread Fork this! I quit!.
      Yes, as you've discovered, you need to protect the top of the fork lower while prying the seal out. You can make up a simple protector...
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      • Protector Install.jpg
      • In Place.jpg
    • 5twins
      5twins replied to the thread 1981 XS650 project - none running.
      Black fenders, fork legs, and carbs indicate you have an '82 model.
    • 5twins
      5twins replied to the thread Fuel filter XS650 D.
      You can also use the original anti-kink and protection springs. They won't fit on that auto line.
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    • 5twins
      5twins replied to the thread Fuel filter XS650 D.
      Except you want/need the larger 1/4" stuff ..... https://yamahaxs650.com/product/black-rubber-fuel-line-1-4-x-25/ This is wonderful...
    • 5twins
      5twins replied to the thread Replacing sump gasket.
      Yes, the extension has the "wobble" feature, not the socket ...... You can get a set from HF ...
      • Wobble Extension.jpg
    • 5twins
      Yes, you absolutely want to pull the jugs. If you don't, there's no way to center the new guide when you mount it. There's "play" in the...
      • GuideMount.JPG
    • 5twins
      5twins replied to the thread Help please !.
      Yes, I would recommend looking for one that's closer to stock.
    • 5twins
      5twins replied to the thread Purchased back 650xs.
      Sounds like you may have a bad coil. Many times when a coil goes bad, it acts up when hot but works fine when cold. A nice cheap...
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    • 5twins
      5twins replied to the thread checking valve clearances.
      Yes, it's accepted practice to use 3 and 6 on any year 650. My '78 speced .004" for the intakes but when I tried it, they ticked like...
    • 5twins
      You may also want to get a different spring, one that's shorter. That way, you can move the lower spring anchor point up closer to the...
      • TX750 Stand.jpg
    • 5twins
      5twins replied to the thread Flat track fork oil numbers.
      I would start with the old standby - 6" from the top, and use the stock 10wt. fork oil. I would also do the "Minton Mods" to the damper...
    • 5twins
      Yes, I also don't like that Shinko 712 front tire. It doesn't feel right through about the 30 to 40 mph range. I recently got a Duro to...
    • 5twins
      5twins replied to the thread air filter heresy.
      Well, color me both surprised and impressed, lol. The XS Performance pods seem to work fine with no break-up or stumbling through the...
      • XSPerformancePods.jpg
    • 5twins
      I would finish your Mods by adding UNI pods and then trying 130 and 132.5 mains. Both sets of '76-'77 carbs I've used were set up this...
    • 5twins
      5twins replied to the thread Oil type to use in XS650.
      I've been running the Walmart brand 20W-50 for many years and have no problems. It's cheap and one of the Walmart employees told me...
    • 5twins
      5twins replied to the thread Cam chain guide wear.
      Yes, I adapted the "check/adjust while the engine idles" method from the SR500. The factory shop manual for that bike gives the static...
      • SR500CamChainAdjust.jpg
    • 5twins
      5twins replied to the thread Niche brake rotor.
      The UNI air filter you want for the BS34's is the UP4229 or UP4229ST (dual layer). These are 4" long and all foam (no end cap). The...
      • UNIsInstalled.jpg
      • UNIsInstalled2.jpg
    • 5twins
      5twins replied to the thread Fixed! XS-1 Center Stand Blues.
      Yes, I've repaired several older stands myself. They all need to be braced or they will eventually break. I wouldn't have cut up a good...
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      • PivotWeld.jpg
      • 83StandGreased2.jpg
      • BraceDimensions3.jpg
      • BrokenTang.jpg
    • 5twins
      5twins replied to the thread Flat track sprocket for xs650.
      The TX750 and 500 sprockets fit the 650 rear wheel, same bolt pattern and center hole. I'm getting away from running stock rear wheels...
      • RrHubDone.jpg
    • 5twins
      5twins replied to the thread Flat track sprocket for xs650.
      48-52 teeth is pretty low I'd say, maybe too low, lol. You can readily get sprockets in the low 40's (from a TX750 or 500). Maybe start...
    • 5twins
      Yes, I guess it could be the headlight safety relay. With the bike running, test the voltage on the blue/black wire coming out of the...
      • RLUJumper3.jpg
      • RLUJumper2.jpg
      • RLUJumper.jpg
    • 5twins
      Yes, I would recommend an original Yamaha seal (or an ARS brand seal) but I can't recommend that aftermarket pushrod. The one I got wore...
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      • Pushrods2.jpg
      • Pushrods.jpg
    • 5twins
      5twins replied to the thread I just got a 1978 XS650 Special.
      Yes, great deal, and the bike looks to be in very good shape. But these all need a good going through, they're 40+ years old after all...
    • 5twins
      Yes, a used one from eBay. I look for a set of three from a Goldwing 6. You can usually get them for around $30 ...... I try to find...
      • TowerCaps.jpg
      • MP08Coils2.jpg
      • HondaWireLoom2.jpg
      • MP08Coils3.jpg
    • 5twins
      For a coil, you can use a Honda MP08, quite cheap and very reliable.
    • 5twins
      5twins replied to the thread Jump box recommendation?.
      What's a jump box?
    • 5twins
      OK, I assume you have BS38 carbs? The UNI filter for them is the UP4200 or UP4200ST (dual layer). Here's one mounted on my '78 ...
      • Uni Pod.jpg
    • 5twins
      5twins replied to the thread XS 650 Fork lugs.
      Yes, the caliper mounts on the '76 and older 34mm 650 forks differ from the '77 and later ones because those older forks use the early...
    • 5twins
      5twins replied to the thread Copper head and base gasket.
      The stock head gasket is .048" thick (about .043" compressed). The Athena head gasket is thicker, about .060" thick, so would reduce...
    • 5twins
      5twins replied to the thread Front Brake Master Cylinder.
      Yes, slightly smaller than the original (14mm in your case) is better. I watch eBay for used ones from other Yamaha models. The benefit...
      • TTR225MC3.jpg
    • 5twins
      5twins replied to the thread Speedo Drive For 18" Front Wheel.
      To avoid the possible interference issue with the dust covers, I simply eliminated them and installed fork gaiters instead ...... I...
      • 78GaitersBrace.jpg
      • 83Gaiters.jpg
      • Gaiter Top2.jpg
      • Gaiter Top.jpg
      • ForkBoots3.jpg
      • ForkBoots.jpg
      • Slash5-2.jpg
      • My Slash 6.jpg
      • ATKForkBrace83-4.jpg
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