A long, long project.

What a waste of time that was: Cleaned up the wheels, polished the spokes and rims and painted the rest, I thought they might look good on this bike, not to be though, they look bloody awful! I won't worry fixing the rear wheel, waste of time. Very disappointing, looks like it's going to be polished hubs, rims and stainless spokes.
Yes, know what you mean. Spoked wheels all the way.
 
Yet another stand, or at least a modification to one. I was finding it a bit of a stretch working on the top of the bike, trees, bars, switches and so on and the bike takes over the hole bench, making it difficult to work on anything else. So, I turned down a couple of axles from 20mm bar and welded them underneath the stand and added a couple of cheap 10" wheels. So now I can move it around the shop and the bench is available for other projects.
Chain drive to those wheels and you are good to go.
 
Progress: Rear end done, now all I have to do, is front brake line, mufflers, wiring and spoking, upholstery. Although, I do have an oil cooler and remote filter to do...
And tires.... don't forget the tires.....:sneaky:
 
Ooh! Following. I've never been happy with the filter set up on madness, it's kinda Rube Goldberg.

oil filter.jpg rube.jpg
 
My oil cooler is plumbed into the oil feed tube. The cooler is mounted in front of the cylinder head. It has been that way since the bike was new. On the top end overhaul, I put it back the same way. I’m not endorsing doing it that way, just that it doesn’t seem to hurt a thing. My hand tells me it doesn’t throw enough for me to feel it. My oil cooler was dealer installed.
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I always thought the location of the oil cooler was odd on my old Bonneville, the factory put this radiator sized cooler right in front of the head and the jugs.
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Not my field of expertise.... but putting the oil cooler in front of the cylinders isn't uncommon. Here's a Continental TIO-520. The cooler is located directly in front of the right cylinder bank.
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Here it is installed on a Cessna 210. You can see that it blocks over half of the air inlet on that side, yet those cylinders don't run appreciably hotter than the other side.
CessnaT210LCenturion02.jpg
Like I said, not my field.... :shrug:
 
I've been taking a break from the bike, returning to my roots, so I' made this little sucker. Motor spins way too slow, so I'll have to look for another. But, it works really well.
We kept those in the tool room at a place I used to work. They were pneumatic powered motors. They would make short work of blending a fan blade on a turbine engine, or destroying it if careless. Nice job!
 
I have been in Australia Backpacking
And I have tried to keep an XS650 running here
I Would not take the Kick starter off...
The charging system is notoriously prone for problems.
There can be long distances in Aus with high temperatures. .High Temp ...That a Copper winding don't like either.
So if the Motorcycle stops ..it can be a long way to find a shade ..and dangerously hot.
Nature is not forgiving ..We have it the Other way here to cold most of the year.
If the battery is charged and the kick starter is there a 2 - 3 hours ride is not impossible.. that can be a difference worth
considering.
If the wiring is not perfect and battery is low it is difficult or impossible to start with the electric starter.
Especially if the coils are warm like the stock ones sitting above the cylinder head .It is difficult with a kick starter also
But after cooling down it works.
Running with it in gear and release the clutch .?? .not so Easy in my view, Dont think I ever have succeeded.
Not even with a friend pushing.
Perhaps other Aus enthusiast can come in.
 
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