gggGary's latest XS project "madness"

Most madness things have been bit n pieces elsewhere. It's really not needed much work the last few years.. :thumbsup:
Recently a carb started pouring gas, I "found" the problem, was a some sort of debris stuck in the float valve. But a little bee was buzzing 'round my skull that there was more to it. Took it out for that "last long fall ride" and part way through she started dumping gas on the ground at stops. I kinda suspected something wasn't right to have let bug parts into the float valve, so this time drained the fuel out of the tank and sure enough the petcock stand pipe/screen was just laying in the bottom of the tank and a dead bug or two had got in the fuel system and starting messing with stuff.
petcock madness.jpg

That tank is VERY clean inside but had spent some time hanging in the rafters, mebby with no cap on it. Didn't hurt to go through the petcocks clean and fix a couple things. I'll have to order some o-rings cuz I used up all the #29 from the red metric o-ring box on other petcock installs. This tank had been on the 79 survivor when I bought it and just grabbed it for madness to get better range on a trip without doing an R&R. :doh:
 
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Most madness things have been bit n pieces elsewhere. It's really not needed much work the last few years.. :thumbsup:
Recently a carb started pouring gas, I "found" the problem, was a some sort of debris stuck in the float valve. But a little bee was buzzing 'round my skull that there was more to it. Took it out for that "last long fall ride" and part way through she started dumping gas on the ground at stops. I kinda suspected something wasn't right to have let bug parts into the float valve, so this time drained the fuel out of the tank and sure enough the petcock stand pipe/screen was just laying in the bottom of the tank and a dead bug or two had got in the fuel system and starting messing with stuff.
View attachment 201907
That tank is VERY clean inside but had spent some time hanging in the rafters, mebby with no cap on it. Didn't hurt to go through the petcocks clean and fix a couple things. I'll have to order some o-rings cuz I used up all the #29 from the red metric o-ring box on other petcock installs. This tank had been on the 79 survivor when I bought it and just grabbed it for madness to get better range on a trip without doing an R&R. :doh:
JB Weld fix’s everything
 
JB Weld fix’s everything
Sometimes the screen is a loose fit in the petcock, but this one is a tight fit, had to tap it into place. Suspect a PO had it apart and didn't get it seated well.
Funny thing is this tank has been on madness for several years with no issues. :shrug:
It has a significant todo list while it's on the lift. (don't they all?):cautious:
 
Sometimes the screen is a loose fit in the petcock, but this one is a tight fit, had to tap it into place. Suspect a PO had it apart and didn't get it seated well.
Funny thing is this tank has been on madness for several years with no issues. :shrug:
It has a significant todo list while it's on the lift. (don't they all?):cautious:
I ended up replacing my vacuum petcocks with simple manual ones. My original petcock screen did the same thing, the new manual ones each have little separate screens.
 
These vacuum petcocks work perfectly, (when the standpipe/screen is in place) no drips, leaks for the last several years and I've had several other sets of vacuum petcocks working perfectly. I have used a bit of aluminum pop can as a shim to tighten the standpipe to petcock fit on other tanks.
Using fresh OEM 4 hole rubber valves, smoothing, polishing metal sealing surfaces, and finding a perfect fit o-ring for the end of the vacuum operated plunger are all important. The length of the plunger and shape of the aluminum disk that the diaphragms push against is critical, a bit of careful massaging of the thin disk can reestablish "enough" effective length on them, the open/shut travel of that plunger is very short.
 
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Wow has it really been that long since I've posted in this thread? So met Madness at the VYR and rode her til her panties were soaked loaded her on the trailer with WJL, stopped at JRP1s place, then Barber, and on home. Rode her a few more times last fall and a couple times this spring, she was really needing a rear tire, 2800 miles on a Pirelli 130/70/18 bias ply Sport Demon that was aged out AND worn out, used it for the iron butt and VYR, center was bald.
View attachment 169014
Really wanted to use a radial cuz the front has been a Michelin 110/70 radial, this will be rear #3 with this front, going strong, just a little cupping. didn't find any 130 70 radials so pulled the trigger on a 140/70R18 B Shinko SR777. This is a reinforced tire for heavy cruisers, with the WM5 rim, 3", the tire's a bit crowded but still in "allowable" rim width. Recommended rim is a 3.75", profile mounted it looks more like a 130/80 but it went on and had plenty of room to the chain.
View attachment 169015 View attachment 169012 View attachment 169018
after 50 miles of back roads,
View attachment 169013 View attachment 169017
our rough pavement and the amount of deer out at dusk kept me from boy racer antics. I put in about 32 PSI and it thought the ride was quite pleasant seemed more plush than the Sport demon, no wiggles or funny moves. Bike felt good and stable.

Comparo to the Norton with stock rubber.
View attachment 169016
Kinda like the look.
View attachment 169019
bought on Amazon, kinda of funky ad, description, tire build date is 02/2020 so nice n fresh. $100 to my door.
Keep the sticky side down!
After 3 years and 4700 miles the Shinko 777 Bias ply was a goner, like all my tires the middle was bald, plenty of edges yet. :confused:
Have to say 4700 miles out of a rear tire is pretty darned good. (1700 of that in the last week). probably 700 past the needs replacing stage, was doing regular checks this whole trip and was getting real leery of riding wet roads getting home...
Up next; Continental Conti Road Attack 3 130/80R-18 66V Radial Rear.
About time I have a radial on the rear to match the front. which went on just before heading down to the Ozarks rally.
Previous front was also a radial, I'm not a boy racer these daze but have had no issues with the mismatch. :shrug:
One of the downfalls of customizing, tire choices for WM5 18 rims are VERY limited.
 
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Got the Conti Road Attack on.
Before; (when the last tire was new)
dsk brake.jpg
Got my money out of that one 4700 miles Shinko 777
madness rear tire after 2023 ozarks rally.jpg

While the wheel was off decided to made some chips.
sanded the well used rotor with a flap disk while spinning in the lathe
KIMG3675.JPG
Started drilling, one 7/32 bit, 96 holes, no pilot drill, no sharpening needed. Very light chamfers, with a 5/16" bit in the battery drill.
Bit of paint, done and back together.
After;

madness holy rotor.jpg
Should mention that Shinko had 6) 1/4 oz weights this Conti needed ZERO weights.
Then had go ride horseys, a "test ride" later.
After 5000? miles the custom aluminum sprocket needs replacing also, will get ahold of Rebelgears Monday.
 
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Got the Conti Road Attack on.
Before; (when the last tire was new)
View attachment 243285

While the wheel was off decided to made some chips.
sanded the well used rotor with a flap disk while spinning in the lathe
View attachment 243287
Started drilling, one 7/32 bit, 96 holes, no pilot drill, no sharpening needed. Very light chamfers, with a 5/16" bit in the battery drill.
Bit of paint, done and back together.
After;

View attachment 243286
Then had go ride horseys, a "test ride" later

Very nice! 😃
 
Looks great. I like the look of a drilled disc. The Center wear of your rear tires suggests Hooligan riding to me…. Lol. With my underpowered bike and granny like driving style, I hope to get decent wear out of my tires on the XS.

Although I’m nowhere near needing tires for the Ducati, I’ve been forewarned that the factory rear tire is only good for about 3K miles. Probably much less than I’d do in a season, but compared to a car, bike tires get eaten up too quickly.
 
Well the poop that came with the bike
build2.jpg
claims it's a Bob Bertaut built 750 motor. I see some fancy parts inside the valve covers.
madness exhaust valve detail.jpg
When I got it it was running VM38s and megaphones on 1 3/4 pipes. it was a dog til 5K then I was lucky to shift before blowing through redline.
I kinda detuned it with smaller carbs and real mufflers but the motor's untouched.
madness exhaust port.jpg
madness intake port.jpg

Those VM38's are still around in the SOIR.
 
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Well the poop that came with the bike
View attachment 247028
claims it's a Bob Bertaut built 750 motor. I see some fancy parts inside the valve covers.
View attachment 247030
When I got it it was running VM38s and megaphones on 1 3/4 pipes. it was a dog til 5K then I was lucky to shift before blowing through redline.
I kinda detuned it with smaller carbs and real mufflers but the motor's untouched.
View attachment 247027View attachment 247029
Those VM38's are still around in the SOIR.
Yep.😁
 
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