78 XS650e build

Positive news! The Helicoils worked flawlessly. gas tank holds gas without leaking a drop.

now with every good there's a bad. When I finally hooked everything back up and flipped the petcocks over, no fuel is making it down left carb, and then the right carb fills then just POURSSS out the bottom overflow. We got the bike to kick over and idle for a few moments before dying out.(I assume because there's no fuel in one carb and is flowing straight out the other, although I did put some fuel line on it and push it up so what fuel does pour out it goes back up and stops when it reaches about where the floats stop in the carb,) it reached a point where it only flows fuel when on reserve so to save wasting more gas I haven't tried anything else.
 
Nearly a month later and we finally have the carbs!! Easily enough to install and look stunning. The petcock output is smaller than the carb receiver so I’ll need to play with that to get a good clean fit. We got everything hooked up and the bike still only starts and bogs down😡 Next guess is either old spark plugs(which they are) or old failing coils(which they are old🤷🏻‍♀️) so thats that.

Now the confusing part. The throttle cable came pre-installed so after routing it up to the throttle assembly and putting it on the bar, no twist.____. So I pulled her off to see what was wrong and well she was back to normal. Throttle back and spring forward. I put the throttle assembly back on the bar and now it throttles forward and springs back while “catching” or “lagging” for lack of better terms?? Ill work tomorrow longer but any help or recommendations would be amazing!!


Wishing you all a Merry Christmas and a fruitful New Year🎄🎉
 
Even a new cable needs lube and make sure your throttle sleeve is installed in the clamp correctly.

The issue seems to be the throttle sleeve, I bought one pf the cheap universal ones off TC bros, she looks pretty but I’m gonna go a different route and get one of the nicer ones
 
Battery died.___. I came out today to keep working on the throttle and she would NOT start. Started diagnosing and well no lights turn on and when we took the plug caps off there was no spark. I didn't leave the key in over the past days nor was any of the lights actually turned to the on position. Is there something else that would've killed my battery???
 
So this could be a dumb question but I'm honestly unsure.

I Recently upgraded to a Murrays carb kit and I'm running non-vacuum petcocks. Do I need to plug the vacuum ports on the VM-34's or is plugging the vacuum port only necessary with the OEM bs38s? Fuel seems to run fine but She still wont stay running for longer then a minute or so.

Thanks for any help as always!
 
I'll have to snag those photos for you later this afternoon for more/better angles. I found this image online though.
mikuni carb.jpg


The port I'm referring is just up-left from the fuel intake. What confuses me is there's another one identically on the other side and bottom of the carb(although I learned real quick with the old ones that the bottom is for fuel overflow)
 
That is a relief to hear. Or at least a relief to hear its one less thing that could be causing poor idling/running. Regardless ill still take and upload a couple phots here after 6 MST, if all else because who doesn't like looking at bike parts😂
 
That is a relief to hear. Or at least a relief to hear its one less thing that could be causing poor idling/running. Regardless ill still take and upload a couple phots here after 6 MST, if all else because who doesn't like looking at bike parts😂
Hope this might help. Attached are photos of my left and right carbs; float bowl overflows are on the bottom as you've noted, vents and fuel line connections are both on the left sides of the carb bodies on my set, with no other fittings on the right sides (ex. air & idle screws of course).
PXL_20260130_232623227~2.jpg
PXL_20260130_232638858~2.jpg
 
Last edited:
So I got the photos of my carbs on the bike and then the old ones. It does seem the new ones don’t have the nipple on the inner side of the carb. The old ones have what I imagine is the vacuum ports but they were never sealed(which would explain why the PO complained about poor running and put it in his shed😂)
 

Attachments

  • IMG_4917.jpeg
    IMG_4917.jpeg
    439.4 KB · Views: 52
  • IMG_4918.jpeg
    IMG_4918.jpeg
    424 KB · Views: 50
  • IMG_4920.jpeg
    IMG_4920.jpeg
    233.9 KB · Views: 53
  • IMG_4922.jpeg
    IMG_4922.jpeg
    289.9 KB · Views: 60
  • IMG_4923.jpeg
    IMG_4923.jpeg
    304 KB · Views: 47
  • IMG_4924.jpeg
    IMG_4924.jpeg
    295.7 KB · Views: 48
I will preface this by saying I am not a carb expert by any stretch of the imagination. That said, I do not think either of those ports on your old carbs are vacuum ports...they are just not in the right position, and if you look at the body casting detail behind both of them, it looks like they tap into a passage leading to the float bowl...vents(?).

Your new carbs from Murray's are like mine. If you look at the photo of your left carb and look further to the "left" of the vent hose, you will see a little casting detail on the intake side near the manifold; this would be where a vacuum port would likely be if there was one i.e. this location would be drilled & tapped for a nipple (or one would be pressed in).
 
Hey any bit of knowledge is beyond helpful😂 the two prior ports make sense to lead into the gloat bowl, there positioning is just too obvious. You’re right. At the end it nice to eliminate the vacuum from thought since its not there(thank the lord).
 
Hey any bit of knowledge is beyond helpful😂 the two prior ports make sense to lead into the gloat bowl, there positioning is just too obvious. You’re right. At the end it nice to eliminate the vacuum from thought since its not there(thank the lord).
Yeah, the only drawback to not having a vacuum port on the carb or intake manifold is that you then can't vacuum sync the carbs, and instead, have to do it in a more manual, generally less accurate way. I'm in the same boat.
 
Yeah that does suck. Thankfully murrays advertises syncing and tuning from factory so its more or less plug or play. Now do I fulllyyyyy believe I wont have to mess with/tune anything, no not at all.
 
Thankfully murrays advertises syncing and tuning from factory so its more or less plug or play.
Yeah, I read that on their site some time ago, and while I think they provide a high quality kit, the only thing they can do is manually/mechanically sync the carbs i.e match throttle openings, which of course is easy to do. The only problem is that it doesn't take into consideration the dynamic, running differences between cylinders.

So, as in almost all cases - as you have said - it will likely require some tinkering.😊
 
Back
Top