Backfire & running lean

Duck749

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Ok time to hit forum since I am out of ideas…

After doing top end found a rough running issue with advance rod dry (thank you everyone for tips). Got it turning very smooth, snaps back into position. Put together and rechecked static timing which was perfect.

The carbs had new rebuild kit put in which I cleaned and kept my original jets in (running shorty mufflers and pods). Took bike for quick 2 mile trip and was getting a hesitation and backfiring around 2-2.5k rpms. Above 3k bike felt good, pulls hard. Turned out pilot screw another 1/2 turn thinking that would clear my issue up.

Took bike 10 miles to get inspected and still some noticeable backfiring but hesitation not bad. Another 1/2 turn at dealer for ride home and noticed more backfiring and while running at steady 3.5k rpm getting occasional backfire.

Pulled float bowls, cleaned jets, pulled pilot jets, cleaned and readjusted to 5 turns out (prior to rebuild I was at 4). Checked carb boots for being loose, they were tight and fully seated. Floats felt good (where measured and adjusted for height during rebuild).

Bike running lean and backfiring since top end. All carb adjustments and sizes kept same with original parts (running great when did top end). Same pods, mufflers, etc. Replaced timing chain, guides, cam bearings, gaskets and updated to the Heiden (spelling?) case vent which were only changes.

Currently it idles excellent, has top end power, plugs white and out of things to check why it would be running so lean now which is what I am thinking is reason for backfiring?

Forgot to mention, 4 turns out prior to rebuild on pilot screw and when I just checked carbs after returning from dealer they were 9 turns out and not feeling like doing any difference.
 
Bike running lean and backfiring since top end. All carb adjustments and sizes kept same...

When you did the top end, all bets are off as far as original jetting. They might.... or might not work after the top.
You say the top end power (WOT?) is good. That says the main jet is pretty close. Going out excessive turns on the mix screw means you need to go up one (maybe 2) sizes on the pilots. I think I'd also raise the needle one slot. Try that and let us know.
 
... should have added.... Good practice is to just change one thing at a time and test for results.. So maybe just try one up on the pilot jet first and go from there. Don't forget to reset the mix screw back to it's book setting and readjust as needed...

So... pilot, reset mix and see where you're at.

Also, you didn't tell us what year bike, what carbs and what ignition you're running. ALL important facts when (helping with) tuning.
 
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The bike is a ‘78 Special, stock motor, Mikuni BS38 carbs, points/mechanical advance and XS charge generator.

Started with pilot jet and only had extra set of 40 pilots which jumped me up from 30 which were in there. Went with factory 2 1/4 turns out on mixture. With bike idling still had some backfiring on left cylinder, went additional turn out on mixture and took bike for ride. Much better where backfiring was less noticeable. When coming to idle or off throttle still get some backfiring on left cylinder and thinking might need an additional size up on pilot.

Might need to also go one up on needle to smooth transition from 1/8 - 1/4-1/2 throttle. Overall feel its about 95% where needs to be.
 
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