So I already have a beautiful seat from Wes at Counter Balance, but I had some materials laying around and thought I would try my hand at making my own. After researching some threads I found a direction to head and went for it. My bike is more of a scrambler look righ now but like having options for mixing it up. I am not done with this yet but am contemplating a couple different designs. Love to see pics of your custom made seats for ideas.
I started with a flat piece of 16ga galvanized steel for the pan. I cut out the rough shape and started to bend the rear to match the hoop. Not having a torch, I resulted to very crude method of parking my truck tire on the end and manually lifting the pan to create the bend. Worked surprisingly well. Cut the nose section off the stock pans and epoxied it on mine to create a pocket to cover the tank mount.
Next the foam. I am using a camping sleeping mat from Wally World. Rough cut shapes and glued together with contact cement. Trimming it up with a metal saws all blade by hand and then sanding down with 100 grit paper. Many layers and shaping in multiple stages. Also using a 4" grinder with a flap disk to smooth out. Careful though as this cuts FAST! I am happy with the progress but am considering a cafe seat too as I have not glued the foam to the pan yet.
Upholstery, I will farm that out for sure. All in all, I really enjoy the foam shaping process.
I started with a flat piece of 16ga galvanized steel for the pan. I cut out the rough shape and started to bend the rear to match the hoop. Not having a torch, I resulted to very crude method of parking my truck tire on the end and manually lifting the pan to create the bend. Worked surprisingly well. Cut the nose section off the stock pans and epoxied it on mine to create a pocket to cover the tank mount.
Next the foam. I am using a camping sleeping mat from Wally World. Rough cut shapes and glued together with contact cement. Trimming it up with a metal saws all blade by hand and then sanding down with 100 grit paper. Many layers and shaping in multiple stages. Also using a 4" grinder with a flap disk to smooth out. Careful though as this cuts FAST! I am happy with the progress but am considering a cafe seat too as I have not glued the foam to the pan yet.
Upholstery, I will farm that out for sure. All in all, I really enjoy the foam shaping process.
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