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Getting the ‘57 beetle back on the road in 2024

I haven’t watched the whole vid - kinda long, but reminds me of my project. 😁. Copy cats!



Mine…..



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Well it’s getting close to start seriously thinking about storing the beetle for the winter so I can work on my Toyota Supra this winter. By the time it’s ready for hibernation, I plan to have the suspension, brakes and most stuff other than the engine, completed. The paint on the body is severely faded but I like that “patina”. However there are spots on the body (mainly the roof) that are nearly down to bare metal. I don’t want the surface rust to progress any further so does anyone have any suggestions about what coating I might apply to the badly worn areas to keep further rusting to a minimum. The car will be stored in a dry, but not heated building. My plans for next season do not include paint. If anything I may have it clear coated with a flat or satin finish. I was thinking about an oil based protective coating but thought it may create issues when it comes time for clear coating.

Any thoughts or comments are welcome.
 
I'd just apply 2 or 3 good coats of your favorite wax if it were me. I use Turtle Wax. It's gonna be out of direct sunlight... UV light, so the wax should last all winter.

Wax and Tar Remover when you're ready for clear coat.
Jim, it’s been eons since I’ve bought Turtle Wax. I’ll give that a try - is the liquid wax ok or should I use the paste? Yes it will be out of sunlight and under a cover too.
 
I use the paste wax.... jus' because I'm old fashioned. I'd guess the liquid kind will work just as well.


Yes it will be out of sunlight and under a cover too.

Make sure that cover is water resistant/repellent and not water absorbent. That's obvious and you most likely thought of that... jus' thought I'd throw it out there anyway.
 
The paint on the body is severely faded but I like that “patina”. However there are spots on the body (mainly the roof) that are nearly down to bare metal. I don’t want the surface rust to progress any further so does anyone have any suggestions about what coating I might apply to the badly worn areas to keep further rusting to a minimum.
@GLJ ?
 
If you want to keep the patina you could do what I did on one of my XS2 tanks. I had it Cerakoted. It's a ceramic coating. Stops rust. It could get pricey for a whole car. My tank was $50ish. Since there is no known chemical that will dissolve it or harm it. The only way to remove it is by sand blasting or sanding/grinding. It is good stuff. I think that people that want to preserve patina on cars do it with a clear coat.
As far as storing it for the winter and the roof doesn't leak above it me being me I would just park it. At worst all it should get is dusty. If you put a cover of any kind on it you have to make sure it breaths and doesn't trap moisture under it. I think @gggGary Gary posted a pic of a bike that was destroyed by being stored under a tarp. I think he called it "death by tarp."
 
If you want to keep the patina you could do what I did on one of my XS2 tanks. I had it Cerakoted. It's a ceramic coating. Stops rust. It could get pricey for a whole car. My tank was $50ish. Since there is no known chemical that will dissolve it or harm it. The only way to remove it is by sand blasting or sanding/grinding. It is good stuff. I think that people that want to preserve patina on cars do it with a clear coat.
As far as storing it for the winter and the roof doesn't leak above it me being me I would just park it. At worst all it should get is dusty. If you put a cover of any kind on it you have to make sure it breaths and doesn't trap moisture under it. I think @gggGary Gary posted a pic of a bike that was destroyed by being stored under a tarp. I think he called it "death by tarp."
Thanks for the heads up on cerakote - I agree it would likely be expensive.

I have a cover for the car but aren’t sure how “breathe able” the fabric is. I’ll test it before it gets cold out here. If it’s too waterproof, I’ll find a cheap dust cover for it. The car has lived in many unheated, indoor storage spaces over the past 25-26 years and there isn’t any indication of accelerated rusting so maybe I’m worried about if for nothing. Just for peace of mind, on the roof of the car, I’ll apply some wax.
 
Thanks for the heads up on cerakote - I agree it would likely be expensive.

I have a cover for the car but aren’t sure how “breathe able” the fabric is. I’ll test it before it gets cold out here. If it’s too waterproof, I’ll find a cheap dust cover for it. The car has lived in many unheated, indoor storage spaces over the past 25-26 years and there isn’t any indication of accelerated rusting so maybe I’m worried about if for nothing. Just for peace of mind, on the roof of the car, I’ll apply some wax.
Eastwood has a product called patina preserver. I've never used it, but have had good results with their products.
 
Eastwood has a product called patina preserver. I've never used it, but have had good results with their products.
Thanks - I had a quick look and they list a low sheen clear coat. That would work but I’m out of time for that stuff this year. I’ll use something like that once the project nears completion.
 
These older beetles have a split case transmission. Long exposure to the elements causes corrosion of the aluminum cases. On the original tranny, the metal along the bottom seam is getting soft from the corrosion and it may begin to leak once on the road. Anticipating this, I bought a spare tranny case that was in better shape than mine. You can see the deformation on the metal around the bolt holes even on the replacement one. I may have a friend put the cases in his mill and trim off some of the bad material.

When I got this tranny it was caked in about 1/4” of muck - dirt and oil. Many hours of scraping got it fairly clean. Tonight I went at the inside of one case half and cleaned up the outside a bit more as well. I think I’ll hit it with the power washer once I get the other side cleaned up too. It’s a long process - washing the one case half took me a couple of hours using mineral spirits / paint thinner. Looks much better now👍. Before and after cleaning of the inside of the cases.

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