One Mans Junk.... '72 CS5E (RD200) Build.

That’s why I try and only do one project at a time. Now, I just said that and I am looking at the two saya I need to finish for a couple of rather old Wakizashi that I have been working on for over a year now.
Like you, I been ridin' and fixin' up orphans since the 60's. And also like you, I can't resist a damsel in distress. If it has one foot wheel in the graveyard junkyard, I instantly fall in love with it.

I got so many projects that if you asked me to name 'em all without looking, I prolly couldn't. I like it that way. Get bored or stumped (or broke) on one project, an' there's always another you can work on. I like that.

And like the unteachable idiot I am, I'm fixin' to start another.... :cautious:
 
Like you, I been ridin' and fixin' up orphans since the 60's. And also like you, I can't resist a damsel in distress. If it has one foot wheel in the graveyard junkyard, I instantly fall in love with it.

I got so many projects that if you asked me to name 'em all without looking, I prolly couldn't. I like it that way. Get bored or stumped (or broke) on one project, an' there's always another you can work on. I like that.

And like the unteachable idiot I am, I'm fixin' to start another.... :cautious:
It’s like the old commercial for Jello: “there’s always room for more”. I used to be able to sell off bikes when I was finished/bored with them. Now I can’t bring myself to get rid of them as I worry if they will go to a good home.
 
It’s like the old commercial for Jello: “there’s always room for more”. I used to be able to sell off bikes when I was finished/bored with them. Now I can’t bring myself to get rid of them as I worry if they will go to a good home.
And yet another thing in common... poor little orphans... :laughing:

:cheers:
 
And yet another thing in common... poor little orphans... :laughing:

:cheers:
Sounds like me! Besides my four XS650s, there are orphans... a KE100, a TS125 with a TS 185 engine, an SP100, two Rupps, and then there are the boys bikes! Haven't begun to list the other projects... tractors, boats, cars, engines and so on. More than enough to fill my lifetime. I'd be unhappy without them, whether they ever get completed or not
 
Nice!

Never shot big flake out of a gun, but Ive used it in Surfboard laminations… 6 weeks later your still sweeping it off the shelves haha.

Maybe not so bad with paint.
I've washed my hands dozens of times since I shot it. Still finding flakes stuck to my fingernails.... :rolleyes:

1753308351016.png
 
Well crap... go to bed in 2023 and wake up the next morning in 2025. Yeah, it's the only excuse I could come up with... pretty lame huh?

I've finally been building out the basement workshop and this little bike has patiently sat there on the floor the whole time. That's a polite way of saying I trip over the damn thing every time I turn around. :cautious: Anyway....

Finished tearing the frame apart, then wire wheeled and sandblasted my way down to bare metal. Bonus; under all that crud was very little in the way of rust. Pretty surprising actually. Also cut off a few tabs here and there that I won't be needing.
... and I'm yet again impressed with my little 20 buck Harbor Freight sandblasting gun. Thing does amazing work!!

View attachment 354363

View attachment 354364

Didn't get a shot of it, but I cleaned up the nasty Yamaha welds a bit. Nothing crazy, just took down the high spots, then used J B Weld to smooth over all the welds. Again, nothing too crazy, just wanted to eliminate all the spots where dirt gathers... and you can't reach. Then a full wet coat of grey epoxy primer.

View attachment 354365

And here's where it gets weird interesting... I've always wondered what it's like to shoot metal flake... never shot it before. I picked up a 2oz packet of this stuff off Amazon...

View attachment 354366

This turned out to be a love/hate relationship. First off, it's claimed it'll shoot through a 1.4 nozzle. It won't. Even at 100psi at the gun ( :yikes: ) it refused to do anything more than an occasional flicker of glitter. Luckily I have a 1.8mm nozzle for one of my guns. That worked. More of the "hate" side in a moment....

This stuff gets mixed with clearcoat. Stir it in, mix it up, put your left foot in, then your left foot out.... and it's all sunk to the bottom, just that fast. Fuck. I found through trial and error that you shoot it for about 10sec, then shake the shit outta the gun for about 5sec. Rinse and repeat until done.

You're supposed to shoot this stuff over a black base. Supposedly gives it more depth. You can also use a silver or gold base. I've got all three bases, but none of them were what I wanted. What I wanted was a light(ish) gunmetal grey color that sparkles. That make sense?

So, I shot it over the grey primer. :er:
And sumbitch if it didn't work. Worked a treat actually. It came out just as I wanted, albeit with a lot more work than I expected. Once you shoot this stuff, it leaves a rough finish. Think sandpaper rough... yeah, sandpaper. So then you have to go over it with clear, again and again... :cautious: Not exactly sure, but I think about 3-4 coats worth. Anybody who's ever shot a frame knows how much of a pain in the ass they are anyway, this just heaps more pain on.

Anyway... the end product was well worth it. The camera doesn't really do it justice, it really pops in person.

View attachment 354367

View attachment 354368

View attachment 354369

View attachment 354370

Even with all those coats of clear it still came out just a tad rough. Not bad mind you... acceptable, but I think when it's done I'll do a quick cut-n-buff on all the exposed parts. Yeah... even more pain... :cautious:

So here it is sitting in my new to me workshop next to it's brother, the Aussie Mutt.

Now what?:er:

View attachment 354371


That's a real nice effect I like the rough textured look
 
Minor update...

There's a bracket that attaches to the bottom of the frame. The sidestand and foot pegs attach to that bracket.

1753409078615.png


The three 8mm holes on the bottom for the foot pegs were stripped.
Drilled 'em for helicoils and bedded 'em in with JB Weld.

1753409265429.png


1753409962812.png


The bent 3/8" carriage bolt (X3) and nuts were holding the pegs. Yeah... wobbly as hell. Anyway, fixed now and I can press on with cleanup and paint. Since it's on the bottom of the bike and out of sight, I think I'll just shoot it with grey primer and a coat of clear. I don't see the need for glitter down there.

I'm sure I've pointed this out before, but to make sure you're hole is squared up, use your drill press to start the tap 2 or 3 threads. Then you can crank on it by hand to finish thread cutting. Don't forget to loosen the drive belt first so you aren't trying to spin the motor too.

1753409784940.png
 
...to make sure you're hole is squared up, use your drill press to start the tap 2 or 3 threads... Up to 3/8" threaded holes or so, I usually take it further and just manually turn the chuck to cut the threads all the way through. Beyond 3/8" threads, gets a little harder to do, so the chuck key can be used to add grip/leverage on the chuck.
 
Probably the easiest engine install ever....

1753563741218.png


All new, polished stainless hardware. It's funny, the prices at Boltdepot.com for stainless hardware are cheaper than most places for zinc plated steel hardware. The other day I sat down and ordered about 75% of what I'll need for the whole bike. Came to a little over 35 bucks.

1753564008910.png


1753564038969.png
 
Back
Top