Routing new stator wires

nomad007

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routing new stator wires
I have been having a stating issue on my 1980 xs650 special and having been chasing my tail .
I found a triangular filter in the fuel line I inch above carb body. - I had never seen it before because I had never has everything this far apart airbuses etc. I removed and replace fuel line- Also My tci input magnet. orange grey black wire I think metered bad. So I replaced with my back up stator. So with new fuel line with iv bottle and new backup stator with good tci magnet it started and ran for about 3 minutes. I don't thin it would idle tho and there was some backfiring in the beginning too. Also I have yet to use it yet but when I removed gas tank original petcock leaked on on position- this was a new thing as I have had it off before - so I replaced with manual petcock and capped vacuum line although. I have yet to try it - Also thinking maybe it was old filter I put old stator back on so I would not have to route wires - well it would not start again leading me to believe it is the TCI magnet. Anyway now I have to route new stator wires- I have attached image. I removed 1 10mm head bolt- does this guard above wires just slide out or do I have to remove chain - is there an "easy or easier" way to do this. I don't want to ham fist and break something - I taped with rubber mallet and tried to gently pry but it seems like I am missing something. Also was this filter above carb a factory thing- the new petcock has filters in it. Do I have to remove chain? Also is that clutch mechanism supposed to have a ball bearing in it - if so is it 8mm - it may have fallout from all the takin off and on
Thanks Damon
 

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Hi Nomad. I can't answer all of your questions but I'll do nowhat what I can. Far as I know, XS never had filters in the fuel lines. As far as ball bearings, there are two designs for the actuator rod. One is solid and runs the full length. The other is a two piece with ball bearing in the middle. Is that a bearing resting at the bottom end of the spring in your Pic? Hopefully others will chime in to get you straight. Cheers
 
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