Shift shaft chain guard

From the pics in post #11 I've quickly drawn up this sketch. I've converted into metric too and approximated the metric dims to nearest 0.1mm (4 thou) which is going to be close enough. If I've misread the dims let me know and I will amend the sketch.
View attachment 368830
Damn, beat me to it! I have solid models and made a drawing off them too.
 
From the pics in post #11 I've quickly drawn up this sketch. I've converted into metric too and approximated the metric dims to nearest 0.1mm (4 thou) which is going to be close enough. If I've misread the dims let me know and I will amend the sketch.


Manny, which drawing is the corrected one in your post?
I'll remove the wrong one to avoid confusion
 
https://drive.google.com/drive/folders/1UzAyvPIGrkGTMsEaDU0NY_uWNTvpw_nx
For .stl files

shift shaft guard drawing.jpg
 
Have not been following this thread real close but just a little idea that came to me when I saw the picture of the marks from the guard rubbing on the harness. What about making that area a bit larger but then put a flat spot on one side to give clearance for the harness? Kind of a D shape at that end?

Time for second cup of coffee so maybe that's not a good idea, but at least it wasn't thought of after second glass of an adult beverage so maybe?

Upon further review, I will "tweak" the small piece so that instead of the .700 diameter being turned down, it will be 1" diameter the whole length, but with a step milled out .050" from the end, so that it is D-shaped when looking at that end. That way the flat rests against the wiring and prevents any potential spinach spinnage.
 
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instead of the .700 diameter being turned down, it will be 1" diameter the whole length, but with a step milled out .050" from the end, so that it is D-shaped when looking at that end.
That's gonna leave just 12.5 thou of tube wall. Hmmm...
Out of interest, the overall length of both parts, being 2.800, is this the exact dimension from the C clip to the back face of the engine cover?
 
That's gonna leave just 12.5 thou of tube wall. Hmmm...
Out of interest, the overall length of both parts, being 2.800, is this the exact dimension from the C clip to the back face of the engine cover?
No, the tube wall would be the same. It'll be as if someone milled a flat just on one side instead of turning it.
 
Oh I can guarantee a PLA version would fall apart before I'd make it around the block. It's very easy to sand and file smooth.

Looks like Nylon PA12 filament is the closest match to delrin... per Gary's link anyway. Looked it up... it's affordable. On the high side, but about $50 for a Kg spool.
 
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My 3D printed thing would be:

1.) an excuse to make something
2.) a prototype modification just to test my D-shape theory

I could in theory make my own at work, but honestly I'd feel like I'm stealing someone's design and potential profit even though he put all the info out here. Just seems wrong. To me, anyways.
 
I could in theory make my own at work, but honestly I'd feel like I'm stealing someone's design and potential profit even though he put all the info out here. Just seems wrong. To me, anyways.
Maybe Greg just lets everyone else make them and collects royalties…
 
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