The Norda

would it help avoiding the warpage to have the fork tube incerted during welding? Still wondering how you are goiing to fill that cut-out in the frame tube and restore rigidity of it.
It might help. It could also help to clamp the leg in V-blocks while welding and cooling.

I'll plate it in. It'll be after I finalize the motor mounts. I finished one front mount, the other one will be a little more tricky.
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For those wondering what I would do with the bit of frame I had to cut out, here is your answer. I cut down the piece I removed to fit inside, welded it in, then plated over that with 1/8" steel. Next time I put the bottom end in I'll fab up lower engine mounts. View attachment 344300
I have done similar notches in tubing for clearance... case in point, a tubular "Z" bar that is part of the mechanical clutch linkage on a Chevy G-body with a manual tranny. A half-moon notch plated in the same way to clear a header tube. Same thing on the transmission cross member to provide space for the left-bank header collector. Probably as strong if not stronger than an un-notched tube
 
I have done similar notches in tubing for clearance... case in point, a tubular "Z" bar that is part of the mechanical clutch linkage on a Chevy G-body with a manual tranny. A half-moon notch plated in the same way to clear a header tube. Same thing on the transmission cross member to provide space for the left-bank header collector. Probably as strong if not stronger than an un-notched tube
Yeah, I'm not very worried about it. I've seen it on link bars for suspension, steering linkage, and frames. It's less likely to distort compared to squishing a tube that much too.
 
No real updates on the bike. HVAC for the house took priority. AC wouldn't turn on, and being a 33yr old system it wasn't worth fixing again. It took extra work because the slab for the condenser was tilted due to roots. So pad was broken out and redone, and all day yesterday was the new system install. Thankfully I have a friend that does HVAC, so total cost was only $6k. That's after making sure they were well compensated.
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Started working on refreshing the gt750 drum linkage. Made new rods, and I'll make new clevis pieces next.View attachment 347446
I used stainless yachting clevis fittings on my GT 750 brake drum
They work well and are already left and right threaded and bolt straight on
 

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