Upgraded to 8 Plates with gggGary's Kit

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I wanted to share my recent experience upgrading my bike’s clutch to 8 plates using the kit from gggGary. A couple of weeks ago, I noticed some clutch slipping during a dyno run, which motivated me to start this project. (this plot is an update from the previousely posted as that one had a slight diffrence in the setup)

1744474283312.png


Above you can see the clutch giving way at 5500 rpm and then catching again and releasing. The dashed line is the same motor/intake/exhaust setup run last year with no slippage. Here I had the stock configuration 7-plate clutch with EBC fibers and the Vesrah springs, which originally fixed the slipping of my stock clutch, but, I guess, all the dyno runs and 2k miles were too much for it.



I called MMM and he graciously sent me some Ferodo springs (stiffer than Vesrah, but not quite Barnett). Then I figured, while I am here, may as well see about adding another friction plate just to be sure.

The installation process was straightforward. No machining, just a drop in. The result for this 8-plate/Ferodo spring combo: very smooth operation and much improved positive shifting. Almost like a modern bike. Also, the friction zone is much improved and significantly less grabby than the EBC/Vesrah combination I had before. Took it out and ran it up to 7K, so far so good! Will be going on the dyno within a few weeks and will report.

1743987496466.png


A couple of observations.



The 8 Aldo plates + one steel are heavier than stock 7 friction plates. 690 grams vs 325 grams respectively.
1743987533409.png


Additionally, the full 8 friction/7 steel plate stack is ~ 1mm thicker than the EBC 7 friction/ 6 steel plate setup

1743987568342.png


Some of the differences between thickness was due to the Aldo plates varying from 2.5mm to 2.55mm in thickness and the EBC plates were ~ 2.95mm vs 3.0mm stock. In the end, this was not an issue.

With the help of ChatGPT, I ran a quick calculation of whether there would be any of the horsepower eaten up by the greater rotating mass, and the impact, on average, across the rpm range should be negligible
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Dyno test update: No slipping. did 7 pulls with no issues.

the actual dyno sheets:

now:

1744439468467.png



7-plate slipping:

1744439503615.png


here is the comparison to the same exact setup from last year, but with the fresh 7-plate

1744439364354.png




Here are the plots overlayed

1744439257682.png



i still get a wiggle around 5500rpm, but at this point, i think this is some resonance in my pamco or something else.
 
I wanted to share my recent experience upgrading my bike’s clutch to 8 plates using the kit from gggGary. A couple of weeks ago, I noticed some clutch slipping during a dyno run, which motivated me to start this project. (this plot is an update from the previousely posted as that one had a slight diffrence in the setup)

View attachment 347900

Above you can see the clutch giving way at 5500 rpm and then catching again and releasing. The dashed line is the same motor/intake/exhaust setup run last year with no slippage. Here I had the stock configuration 7-plate clutch with EBC fibers and the Vesrah springs, which originally fixed the slipping of my stock clutch, but, I guess, all the dyno runs and 2k miles were too much for it.



I called MMM and he graciously sent me some Ferodo springs (stiffer than Vesrah, but not quite Barnett). Then I figured, while I am here, may as well see about adding another friction plate just to be sure.

The installation process was straightforward. No machining, just a drop in. The result for this 8-plate/Ferodo spring combo: very smooth operation and much improved positive shifting. Almost like a modern bike. Also, the friction zone is much improved and significantly less grabby than the EBC/Vesrah combination I had before. Took it out and ran it up to 7K, so far so good! Will be going on the dyno within a few weeks and will report.

View attachment 347581

A couple of observations.



The 8 Aldo plates + one steel are heavier than stock 7 friction plates. 690 grams vs 325 grams respectively.
View attachment 347582



Additionally, the full 8 friction/7 steel plate stack is ~ 1mm thicker than the EBC 7 friction/ 6 steel plate setup

View attachment 347583

Some of the differences between thickness was due to the Aldo plates varying from 2.5mm to 2.55mm in thickness and the EBC plates were ~ 2.95mm vs 3.0mm stock. In the end, this was not an issue.

With the help of ChatGPT, I ran a quick calculation of whether there would be any of the horsepower eaten up by the greater rotating mass, and the impact, on average, across the rpm range should be negligible
View attachment 347584

View attachment 347591

Great info. Are you running a stock engine or are you modded up?

Are the EBC plates stock like or are they supposed to be high performance plates? When I first got my XS the po had installed aftermarket “high performance” plates (source unknown but most likely Mikes or XS650direct) and I didn’t like them because you couldn’t slip them from a stand still without annoying chattering. The 8 plate conversion fixed this.
 
I had the same chattering issue. Very annoying, especially in the city full of hills. No problems with Gary’s 8-plate

Great info. Are you running a stock engine or are you modded up?

Are the EBC plates stock like or are they supposed to be high performance plates? When I first got my XS the po had installed aftermarket “high performance” plates (source unknown but most likely Mikes or XS650direct) and I didn’t like them because you couldn’t slip them from a stand still without annoying chattering. The 8 plate conversion fixed this.
 
Some other topics they bring up that are relevant:

roller bearing crankshafts: the art of assembly and unreliability for sustained high rpm. Also mention that if welded, the welds in the crankshafts break anyway.

17 tooth crank shaft sprocket wears cam chains as the radius is too tight

The moment in question:


(Watching it as we 'speak').
 
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