What have you done to your XS today?

Stripped down the clutch cover and scrubbed it down in the parts tank. Interestingly, looks like someone had done some welding on the inside of it previously. So either my Dad had some welding done on it, his Dad had some welding done on it, or it's not the original cover but a replacement for when my Dad hit that deer waaaaaaaaaaay back when.


Edit: photos!

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Outside looks fine...

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Inside looks like a weld repair, then sanded down. Talked to my Dad, he says it's the original cover, and said it wasn't damaged in the accident. No idea. Doesn't leak or anything.
When I found the same on my clutch cover, I discovered here that the majority of them on XS650 have this kind of flaw in them. Presumably back in the day the very worst castings were recycled into the pot. Those deemed to be acceptable are what we see today. It's something you're unlikely to see on a more modern motorcycle. Production methods have improved immensely in the last five decades.
 
Basically finished the restoration of my BS34's today....just waiting on new rubber plugs for the pilot jets. These had sat outside for many years and the slides were stuck inside until I ran them through the sonic cleaner. They were blasted and Cerakoted, all springs polished, 1 size up on main jet and adjustable needle, new floats and seats, new throttle shaft seals, and I made a bracket to adapt a generic parts store choke onto them since it was originally on the bars.
 

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Basically finished the restoration of my BS34's today....just waiting on new rubber plugs for the pilot jets. These had sat outside for many years and the slides were stuck inside until I ran them through the sonic cleaner. They were blasted and Cerakoted, all springs polished, 1 size up on main jet and adjustable needle, new floats and seats, new throttle shaft seals, and I made a bracket to adapt a generic parts store choke onto them since it was originally on the bars.
Lovely work and they look fantastic.
Makes me ashamed of my carbs.
 
Well I got the switch out. It was a bit of an adventure, but it is out. Decided to look at the new switches available before digging in to mine.
Every switch I looked at, didn't match the one I have, until I saw one from a European model. How or why, I have that one is beyond me. But it is what it is.
Think I will order a new one and not bother with fixing the one I have.
OK, Just got my new switch. While comparing the two the old switch has 2 blue wires and the new doesn't everything else matches.
Is there a work around?
 
Basically finished the restoration of my BS34's today....just waiting on new rubber plugs for the pilot jets. These had sat outside for many years and the slides were stuck inside until I ran them through the sonic cleaner. They were blasted and Cerakoted, all springs polished, 1 size up on main jet and adjustable needle, new floats and seats, new throttle shaft seals, and I made a bracket to adapt a generic parts store choke onto them since it was originally on the bars.
Do you do carb restoration for customers?
 
Not much time at the moment for bike stuff. Fitted the new sidestand this afternoon. Seems the secret to getting the stand on and fitting the spring is to remove the header pipe. The stand comes up higher and the spring only needs stretching about 3mm to get it in place. I think it would be virtually impossible to fit this with the header pipe in place. Couldn't quite fit the entire stand onto the picture.

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Things are starting to go back together on the '74 "freshen up". I originally "restored" it about 12 years ago. Today I got one of the forks and headlight ears back into place, but was stymied when I couldn't find the upper fork tube clamp bolts I had set 'em aside for polishing and being old and dumb, forgot where(they were in a box, I'm a dumbass- out of sight=lost). Fresh fork springs are going to be a challenge to get compressed. Also installed re-chromed fork clamp covers I've been sitting on for 10+ years. Also many years ago I bought what I thought was a good repro "dash" plate, mine was corroded at the bottom so I blacked it out. Won't work- it's SO annoying that these things changed such a little bit. I think the plate is for a different bike, but it's SO close. Popped the brake switch mount on and added the hard line. Discovered the $30 worth of gaskets I just ordered were "in stock" in my stash. Hope to be riding in another week.
 

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WOW just WOW
That is the most overbuilt and over-engineered tool I have ever seen.
It is cool. Love to have one.
View attachment 346251
If I wanted some POS tool I'd look on Amazon. If I want one I KNOW is gonna work, I make it myself.
 
If I wanted some POS tool I'd look on Amazon. If I want one I KNOW is gonna work, I make it myself.

Yes Sir i bought a clutch holder tool here in Europe i Suppose the same Mikes sell
Had to use force -- The tool folded . broke one of those below off

If i recall correct $ 100 for a used part + the tool cost I used small C clamps after that.
The few times I needed



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