Sorry to hear -And I know the feeling .when things don't work out
And this is surprisingly difficult the same manifestations Effects can have many Causes
But never the less one effort not reaching the solution .. Is a Increased knowledge base
A platform for trying something else ... Been there done that
Apologize if I am not updated .. and dont remember what have been done
For thinking out loud If i Recall right You have the old mechanical Voltage regulator
That I have had problems with Upsetting the Boyer Ignition
It gave out to high Voltage . Once warmed up .I dont know if it shorted somewhere else but the Boyer Dumped one cylinder
A problem that disappeared with more modern regulator and rectifier .. Of the type described here on the forum
I am of the personal view that the more modern ignitions can have problems on these bikes
The Gonzo crowd have it and Bjorn in Holland had it with another GizmoBongBong After market electronics
These bikes never was designed for anything other than points and sparks at the alternator brushes
That may well create voltage spikes into the harness that a Microprocessor in these black boxes are not able to cope with
Please note that this is my View and can be entirely wrong Just putting it out here . The electronics work at the bench in the electronics
air conditioned clean room laboratory But water heat vibration spikes .etc
If I am not off so far
I would try new Regulator / Rectifier that is not so expensive se if that makes any difference
After that I would consider Boyer Bransden and hook it up via the battery bypassing the rest
with a switch since the Coil must be switched off If that makes any difference the knowledge platform
is again better
Again it is difficult just putting it out here .For Discussion and Thoughts
Dont remember if there is a Voltage meter on the Machine that was how i Discovered the over charging mentioned above