win some, lose some -- 1971 XS1B

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Well as luck would have it, I read that article Bob references above (or one like it) years ago and gave it a shot.
Best I could come up with was a 28% solution from Ace hardware.
Didn't work. After about 8hrs it was definitely starting to eat the chrome, but I'd guess the timeline would be days or weeks. 30 to 40% might stand a better chance.
I've also put aluminum in it. Not good. It'll start to eat the aluminum within about 15-30 minutes.
You might have better luck than me, but I recommend extreme caution.
 
they reverse the electrolysis in the acid bath.
Usually dedicated tank just for the this process. dunno about what that does to aluminum.
Good point. The current literally pulls the chrome off. It's not entirely dependent on the acid.
Just recalled... @Kevin Werner sent me the fenders off his red bike for paint last year. He had sent 'em out to the chromers and had 'em de-chromed. The surface of the steel was rough... very rough. You could tell the acid they used ate away some of it. It took extra coats of epoxy filler to get a paintable finish. My thought is if it'll do that to steel, aluminum likely don't stand a chance.

Don't know if that's representative of all chrome shops, but they did it to those. :shrug:
 
I thought I remembered something about acid removing chrome. I do not advocate anything, merely passing along what I read. The article talks about various methods.
Taken from this article,

https://www.china-machining.com/blog/how-to-remove-chrome-plating/#:~:text=Also known as muriatic acid,be enough to remove chrome.

View attachment 333780
Thanks for that.
I looked into acid quite a bit. The problem is there are two steel posts on the back side of the brake plate, and the axle hole is steel lined. So you'd have acid eroding chrome, steel, and aluminum, all at different rates. Seems too chaotic and uncontrollable to me.

71nKkdoFzaL._AC_SL1500_.jpg81z9OTu400L._AC_SL1500_.jpg
https://www.amazon.com/Polly-Plasti...a778cb&ref_=pd_hp_d_atf_ci_mcx_mr_ca_hp_atf_d
I'm leaning towards this. Mixed with grease, and used on a sisal wheel. Three grades of SiC, one pound each of coarse and medium, and 1/2 pound of fine. Would allow experimentation with the different grades to see what works. Either completely remove the chrome, or polish it.

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Take the left-over 1/2 pound of fine aluminum oxide powder, mix it with oil and/or wax, and make my own White Diamond aluminum polish.
 
they reverse the electrolysis in the acid bath.
Usually dedicated tank just for the this process. dunno about what that does to aluminum.
I've had some very nice aluminum parts that had been plated. :unsure::eek::sick:
Good point. The current literally pulls the chrome off. It's not entirely dependent on the acid.
Just recalled... @Kevin Werner sent me the fenders off his red bike for paint last year. He had sent 'em out to the chromers and had 'em de-chromed. The surface of the steel was rough... very rough. You could tell the acid they used ate away some of it. It took extra coats of epoxy filler to get a paintable finish. My thought is if it'll do that to steel, aluminum likely don't stand a chance.

Don't know if that's representative of all chrome shops, but they did it to those. :shrug:
It has to be something I can do myself. And not overly complicated/dangerous/poisonous. The plate does not have to be perfect, I just have to at least get rid of the rough, blasted-looking finish.
 
Years ago when my uncles business started removing rust from bathtubs they used muriatic acid and a HUGE problem was even the fumes would strip the chrome off the bathroom hardware (even stuff not in the tub). Now this wasn’t super nice triple plated car show chrome, but chrome nonetheless.

It may be worth a shot.
 
Years ago when my uncles business started removing rust from bathtubs they used muriatic acid and a HUGE problem was even the fumes would strip the chrome off the bathroom hardware (even stuff not in the tub). Now this wasn’t super nice triple plated car show chrome, but chrome nonetheless.

It may be worth a shot.
Muriatic acid and hydrochloric acid are one in the same for all practical purposes.
 
I am finally putting the engine back together.
The following illustrates why I hate engine work. People with OCD (me), should not work on engines.

DSC05906.JPG

Preparing to install the valves. Take a quick look at Hans J. Pahl's book four tips. On page 103, at the top, it says "The inner and outer valve springs are installed in a certain orientation." Well, that's interesting. Never heard that before. Then, I take a look at the diagram, figure 7-50. Does this make sense to anyone? After much ruminating, I finally conclude that what the diagram is trying to say is that the END of the spring (my added red circle), is supposed to be clocked a certain way in the cylinder head.
Question: Has anyone ever, EVER, paid any attention to how they clocked their valve springs? OCD minds demand to know.

In an attempt to get some clarification on this, this video was the only thing I found. Which was no help at all. No mention of clocking the ends of the springs at all. Instead, the video states that the valve springs are progressive, and it makes a difference which end is up when you install them. Well guess what? I look at my valve springs, and they are NOT progressive. More confusion. After looking at part numbers, I finally conclude that 1970 to 1973 valve springs are not progressive. That didn't happen until 1974 or later.
BTW, no mention of progressive valve springs, nor which way is up in the Hans J. Pahl book.
And the slog continues...
 
I am finally putting the engine back together.
The following illustrates why I hate engine work. People with OCD (me), should not work on engines.

View attachment 352688
Preparing to install the valves. Take a quick look at Hans J. Pahl's book four tips. On page 103, at the top, it says "The inner and outer valve springs are installed in a certain orientation." Well, that's interesting. Never heard that before. Then, I take a look at the diagram, figure 7-50. Does this make sense to anyone? After much ruminating, I finally conclude that what the diagram is trying to say is that the END of the spring (my added red circle), is supposed to be clocked a certain way in the cylinder head.
Question: Has anyone ever, EVER, paid any attention to how they clocked their valve springs? OCD minds demand to know.

In an attempt to get some clarification on this, this video was the only thing I found. Which was no help at all. No mention of clocking the ends of the springs at all. Instead, the video states that the valve springs are progressive, and it makes a difference which end is up when you install them. Well guess what? I look at my valve springs, and they are NOT progressive. More confusion. After looking at part numbers, I finally conclude that 1970 to 1973 valve springs are not progressive. That didn't happen until 1974 or later.
BTW, no mention of progressive valve springs, nor which way is up in the Hans J. Pahl book.
And the slog continues...
A little valve spring theory is in order methinks...

A spring, like anything else in the Universe has a natural resonant frequency. It's the point where the vibration of the spring will start to feed on itself. A kid on a swing is the only analogy I can think of at the moment. Once the swing reaches resonance, it take almost no effort on the kids part to maintain the swings momentum. Any added force beyond that will cause the swing to eventually spit the kid out.

If (when) a valve spring reaches resonance, you'll get valve float, which kills power and the ability to rev to a high rpm. Not only that, but on an interference engine such as ours, it'll likely be catastrophic when the valve and piston try to occupy the same space.

Progressive springs are designed to mitigate resonance. Because one end is wound tighter than the other, the entire spring will never reach resonance (or a harmonic of it's resonant frequency) across it's entire length "at the same time." That minimizes the resonance problem.

To completely mitigate the resonance problem, we use two springs, each wound at a different pitch from each other. So when one spring approaches resonance, the other still hold the valve firmly seated.... belt and suspenders is what we're doing.

What I do is install the springs so that the inner and outer coil rotate opposite directions. If they are progressive, I'll make sure the outer spring has the tight coils down on the head and the inner spring coil wound opposite. That's your best bet to avoid resonance and the resulting valve float.

As far as clocking, William, it doesn't matter in the least. Soon as that engine fires, the springs will start a slow rotation. All your hard work clocking 'em correctly will be for naught.
 
Great info, and thanks for the response. I have never seen this addressed before.
What I do is install the springs so that the inner and outer coil rotate opposite directions.
I'm a little confused here... The inners and outers are wound in opposite directions... there is no way possible to install them and NOT have the windings spiral in opposite directions. Am I missing something?
As far as clocking, William, it doesn't matter in the least. Soon as that engine fires, the springs will start a slow rotation. All your hard work clocking 'em correctly will be for naught.
Okay, I like this. But, then, what in the world was Hans J. Pahl getting at with his diagram???

DSC05906.JPG

Do the springs rotate as a pair, and always keep the same relationship to each other? Maybe what Pahl thinks is important is that the ends of the springs be clocked approximately 100 degree apart???
 
Do the springs rotate as a pair, and always keep the same relationship to each other? Maybe what Pahl thinks is important is that the ends of the springs be clocked approximately 100 degree apart???
To be honest, I've no idea what he means. However you clock 'em, they won't stay that way for long. Even if they did, I can't think of a single reason why it would matter. :shrug:
 
I'm a little confused here... The inners and outers are wound in opposite directions... there is no way possible to install them and NOT have the windings spiral in opposite directions. Am I missing something?
My bad. Funny how your mind thinks one thing, and your fingers type another...

I make sure the progressive coils are opposite. I put the tight winding down on the outer, and up on the inners.
In other words, as much as you can, make the outer and inner as different as possible so that hopefully, the resonance characteristics are different.

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My bad. Funny how your mind thinks one thing, and your fingers type another...

I make sure the progressive coils are opposite. I put the tight winding down on the outer, and up on the inners.
In other words, as much as you can, make the outer and inner as different as possible so that hopefully, the resonance characteristics are different.

View attachment 352699
Okay, thanks again, great stuff.
To be honest, I've no idea what he means. However you clock 'em, they won't stay that way for long. Even if they did, I can't think of a single reason why it would matter. :shrug:
Okay, this bothered me so badly that I had to call 2M. I'm telling you when it comes to all things mechanical, that man has a mind like a steel trap. First off, he remembered this post by mrriggs:
https://www.xs650.com/threads/valve-goes-in-and-out-of-adjustment-randomly.28536/page-2#post-321810
That post was written in a thread that I started!!! And, of course completely forgot. Here's the spintron vid from the post, really excellent, showing a rotating valve spring:
As for clocking the ends of the inner and outer springs, 2M said that's done on race engines, where if you don't, harmonics can become an issue over 9K RPM. On the other hand, in the spintron video, the inner and outer springs seem to rotate at different rates. I guess some mysteries in life have no answers.
 
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Got the top end back together.

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While cleaning the cases I found this gouge (it's deeper than the pic indicates) with a raised burr around it. Definitely not done by me. I filed the burr down and filled the gouge in with JB-Weld. The rest of the case gasket surface was a little chewed up, but nothing that needed addressing.

DSC05905.jpg
Also -- never noticed this before -- one more early engine difference, surely documented before. The 70-71 case has an added guide clip to hold the alternator wires away from the chain. In 1974 a tab was added to the chain guide (around the shift shaft) that serves the same purpose, and the clip was eliminated.
 
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While preparing the XS1B case cover, I discovered that the early oil pump (red arrow) differs from later pumps. It has a check valve and a relief hole. Just curious what everyone thinks of this. Better? Unnecessary? Keep it? Replace the early one with a later one?

Bonus trivia: The bolts that hold the oil sump strainer (green arrow) are drilled for safety wire. That's how mine on the XS1B are. I saw that once before somewhere on the Forum in someone's safety wire thread (I think), but didn't realize that the bolts came drilled that way from the factory.
Bonus trivia #2: The early diagram shows a slightly different sump strainer (blue arrow). But that's not what I have -- I have the later one. Anyone ever see that early strainer?
 
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