77 XS650 Bobber Build

Yeah, I was measuring mine tonight and it looks like 5/8" spacers on the outsides will work for my setup.I was looking at using what you have there, but also saw these.
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Got the electronics box mounted, pivot and linkage setup, fender mounted, and the air bag seat mounts finished.

Just about ready for powder!

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I dropped the frame off at Urban Powdercoating in Chicago yesterday.

Shout out to those guys for hooking me up.

I got the motor soda blased and ive been a polishing fool lately!

got all the covers on the motor polished

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and i shaved an polished the fork tubes

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Well, I got my frame back from powdercoat and it looks great!

I started assembly on Saturday and got quite far!

I started in the morning witth this

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then when we stopped for lunch we had gotten this far

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and at the end of the night this is how she sat

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Also installed all balls racing bearings on the wheels and neck.
HHB solid riser bushings
HHB PMA
Monstercraftsman chain tensioner

Im hoping to get it finished within 1-2 weeks
 
Is it typical for headlights to be grounded through the mount? I was looking at mine and it has two wires coming out of it and it is a dual filament bulb. So i assume that is for high/low and it grounds through the mount?
 
Well, we have started the painting progress.

Man do these cole foster tanks come to you in ROUGH shape!

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Got everything primed, going to seal the tank and hopefully get it blocked tonight.
 
Well, we got the thing painted and cleared this weekend.

I went with Impulse Blue Metallic (its a GM color) was like $80 a pint!

here is the picture

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Just need some new floats for the carbs and to finish the wiring and i will be good to go!
 
Went on the first ride around the block tonight!

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Drives great!

The only thing i need to diagnose so far is a slight hanging idle at random times
(slides check out good, i have new throttle seals, and the boots look ok.)
 
Racked up about 15 miles last night on the bike

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the bike likes to die when i have the headlight on (i suppose i need to adjust the idle for when the lights are on?)
 
I only have about 25 miles on it around town. But i would have to say that the bumps are more violent in the front end than the rear!
 
Well i have about 150 miles on it and the ride is very smooth with the air bags!

i was about 5 miles from home and the bike just died on me, no spark at all.

So i hooked it up to a battery and it fired right over....

I measured the voltage and the new hhb pma is not charging the bike.

I checked between all the wires on the stator and they are all .8 ohms

I also checked to make sure that the 3 stator wires were not touching ground and they were not.

None of my fuses blew either. It just quit.

Does anyone know if its the stator problem or the regulator?
 
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