Oops, I originally had this post in the wrong place so moved it here .....

Hi, I've posted a few messages since I joined XS650.com but I've not yet posted anything about my bikes. I've only had XSs for about 3 yrs now. My first purchase was a red 79 SE, sight unseen, off Ebay that needs so much doing to it that I ended up buying a second 'cos I was hooked! I never intended to keep the black one standard so after a little thought I decided to go the cafe racer route. Not hardcore cafe so, tell you what, let's call what I've produced a Latte racer for now.....

I've tried to keep to the premise of an original UK cafe racer. Y'know, the sort of thing a youth would likely have done to his Beezer, Trumpet or whatever back in the day. Where possible, I've done it myself and economically as possible although my wife may not agree with that last bit! At all times (except over Winter) the bike was kept roadworthy and all work was undertaken outside.

I started off with a US import XS650 SH that I picked up on Ebay for a few hundred quid. One of the pics shows it on the day it was delivered to me. Fairly corroded but nigh on complete, it had been stored in a lock up over here in Blighty for over 10 years.

After getting it running and stopping, next up was to undo as many of the PO's bodges as possible, tart it up a little, get it through our MOT roadworthy test and hit the road. With that milestone reached I took the now clean and tidy (read '10 yarder') bog stock SH (with the exception of the SG seat and the Sport front mudguard) and set about disguising it's origins.

I'll not bore you with a blow-by-blow account of how I did what, when and why, what I tried and discarded but simply list what forms the bike you see in the pics. Starting from the front:

- Pirelli Strada 3.25 x 19
- Green compound brake pads (too hard, not stop!)
- Rebuilt forks with Minton mods and gaiters
- Sports mudguard
- T140 Lucas "Prince of Darkness" headlight and peak
- Stainless headlight brackets
- Chromed alloy mini indicators
- 2" Clubman handlebars with dual-compound kevlar grips
- Honda(?) master cylinder
- 1 3/8" id header pipes with shorty BES Megaton reverse cone megas (loud!)
- Cut, shut, sectioned 'n' cowled SG seat and foam with reconstructed XS1 cover
- 1994 Kawasaki GPz500S CVK34 carbs with "Ninja EX500 carbs on a XS650?" thread mods
- Pipercross foam filters (similar to Uni pods)
- Not-so-rearset modified 1980s Yamsel 'rearset' pegs and levers on home-brewed brackets
- Hagon rear shocks
- Lucas tail-light on home-brewed bracket
- Bridgestone BT45 130/90 x 16

I just need to make a pair of tank badges for it and I'm done. It's still a '10 yard' bike but I'm happy.

One thing I kept to rigidly is that I have not cut off one surplus bracket, etc. and I've kept all parts that I removed so that, if I feel like it, I can return it back to standard. It wouldn't look pretty and I doubt if I ever would want to but the option is there all the same.

Right, time to put my earplugs in and go for a ride.....
 

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Looks good . Check out a guy on this site , Restomod is his handle I think , from Winnipeg Manitoba ( Canada ) . He makes some of the best looking tank badges I have seen . Last I talked to him he was still trying to perfect the process . Worth a look anyway .
 
Looks good . Check out a guy on this site , Restomod is his handle I think , from Winnipeg Manitoba ( Canada ) . He makes some of the best looking tank badges I have seen . Last I talked to him he was still trying to perfect the process . Worth a look anyway .

Thanks Scrambled. If those badges are the best looking you've ever seen I suspect they'll be a little pricey for my 10 yarder. I've got some cheapo gel badges coming from China that I'll use to make a pair with. That'll do me fine.
 
Here's my Yambler as it sits now. 1978 standard, stock bore at 9800 miles. Shinko 705 front and rear for the oodles of old stage coach roads we've got in the Gold Country of Northern California.

Ex500 ninja keihin cvk carb swap with 5" UNI foams (filters are too long, run into the battery box)

MAC 2 into 1 that came with the bike when I got it.

Tail rack off a 1976 yamaha 175 Enduro (almost a bolt-on!)

Shocks are NJB reproductions of hagons for British twins at 13.5" for a little extra travel and ground clearance, stainless brake line, MSR dirt bike bars, and a cut down stock seat from another member here. Seat is super comfy!

As you can see, it's my dirt bike! I still need to build a skid plate and some pipes. Its a wonder I haven't destroyed these already!

Does anyone know if the stock headers can be saved by cutting off the chrome outer pipes? I was thinking of giving that a try for a temporary fix. I hate how heavy those double walled pipes are but the bends are nice.

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This is my "Anxiety Reducer" (anyone else listen to Fu Manchu?):

anxiety_reducer_xs650_2014.jpg


New for this summer:
  • 4th over pistons
  • valve job
  • EX500 carbs
  • Dyna mufflers w/ custom baffles
  • New seat
  • New rear fender
  • New Battery mount
  • Hydraulic clutch
  • Headlight

Still needs new front tire.

:bike:

Pekka
 
Nice Bike pekka. Like what you have created not the run of the mill look. Like the exhaust. The carbs look like they were made for the bike. Great job. Have fun with it. I like it . :thumbsup:
 
Thanks. Now I I could just get these ex500 carbs dialed! 138 mains and GJH needles with one shim. Backfires (through pipes not carb) at anything over 1/8 throttle. Solid and smooth below.
 
The JJJ might be a better choice. Just guessing. Lean possibly. The 2 into 1 exhaust if I remember right required more fuel to run right. No expert on that system. Perhaps mrriggs can advise you better. He has run a bunch of different ones. I tried the GJH and went back to the JJJ . I was getting back fire on deceleration I wasn't getting with the JJJ.
 
I hear you on the pipes, each setup is going to be different. It's up in the air again now due to switching pipes to stock headers. I'll try it again before any jet changes to be sure. Thanks!
 
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