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  • Tony Harrell
    CLASS ACT 06
    Couldn't remember your name after first seeing your work , but finally found you and got it bookmarked ! Love all your builds!

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71 BS38 ChokePlunger07 The new plugs MUST be trimmed to near flush with the crimped end of the plunger. Failure to do this will prevent the plunger

71 BS38 ChokePlunger07 The new plugs MUST be trimmed to near flush with the crimped end of the plunger. Failure to do this will prevent the plunger

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XS1B Carbs FuelLevel01 Float testing unladen (no valve pressure) 30mm diameter floats. 13mm above the surface, 17mm submerged.

XS1B Carbs FuelLevel01 Float testing unladen (no valve pressure) 30mm diameter floats. 13mm above the surface, 17mm submerged.

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71 BS38 ChokePlunger04 Punch out some 1/4" discs of #240 wet-or-dry sandpaper. Super glue one to the squared-off end of a 5/16" shaft. Sand the sta

71 BS38 ChokePlunger04 Punch out some 1/4" discs of #240 wet-or-dry sandpaper. Super glue one to the squared-off end of a 5/16" shaft. Sand the sta

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71 BS38 ChokePlunger05 Rubber tip of starter plunger can be pried out from the crimped end.

71 BS38 ChokePlunger05 Rubber tip of starter plunger can be pried out from the crimped end.

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CB Performance #1518 elephant foot adjusters Around $40 for 8

CB Performance #1518 elephant foot adjusters Around $40 for 8

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XS1B Carbs FuelLevel05 The amount of fuel in the bowl is 41cc.

XS1B Carbs FuelLevel05 The amount of fuel in the bowl is 41cc.

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71XS1B Carbs Butterfly00 The throttle plate in the fully closed position. The idle port and starter (enrichner) ports are visible. The 1st bypass (

71XS1B Carbs Butterfly00 The throttle plate in the fully closed position. The idle port and starter (enrichner) ports are visible. The 1st bypass (

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71XS1B Carbs Screws02 Drill a 1/16" (0.062", 1.5mm) hole, centered in the broken screw.

71XS1B Carbs Screws02 Drill a 1/16" (0.062", 1.5mm) hole, centered in the broken screw.

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Gadget

Gadget

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Service Data 04

Service Data 04

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71XS1B Carbs AirJets The air jet (air bleed) diameters for this specific "E3" carburetor. Air jets MUST be cleaned to their documented diameters.

71XS1B Carbs AirJets The air jet (air bleed) diameters for this specific "E3" carburetor. Air jets MUST be cleaned to their documented diameters.

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71XS1B Carbs Screws01 The inevitable broken throttle plate screw. This must be removed, without damaging the throttle shaft or butterfly valve.

71XS1B Carbs Screws01 The inevitable broken throttle plate screw. This must be removed, without damaging the throttle shaft or butterfly valve.

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71XS1B Butterfly Left01 My left carb's throat appears squashed, less tall than 38mm (1.496"), and wider than 38mm, by about 0.005".

71XS1B Butterfly Left01 My left carb's throat appears squashed, less tall than 38mm (1.496"), and wider than 38mm, by about 0.005".

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Scootster01 Yes, a Sportster powered scooter.

Scootster01 Yes, a Sportster powered scooter.

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71 BS38 ChokePlunger02 Starter fuel inlet, plunger seat. 44 years of corrosion.

71 BS38 ChokePlunger02 Starter fuel inlet, plunger seat. 44 years of corrosion.

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P51c "Ginny" (mother's nickname)

P51c "Ginny" (mother's nickname)

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71 BS38 ChokePlunger06 Punch out some 0.275" (7mm) diameter plugs from 1/8" (3mm) fuel resistant neoprene. Put a tiny drop of superglue in the plung

71 BS38 ChokePlunger06 Punch out some 0.275" (7mm) diameter plugs from 1/8" (3mm) fuel resistant neoprene. Put a tiny drop of superglue in the plung

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70 08 18 S244 01 CountershaftSprocketRemoval

70 08 18 S244 01 CountershaftSprocketRemoval

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70 07 01 S237 02 HeavyDutyValveSprings

70 07 01 S237 02 HeavyDutyValveSprings

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71XS1B Carbs Butterfly04 The idle stop screw is a full turn from fully closed. The 1st bypass (progressive, transition) port will now be delivering

71XS1B Carbs Butterfly04 The idle stop screw is a full turn from fully closed. The 1st bypass (progressive, transition) port will now be delivering

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Carb ID BS38 Chart

Carb ID BS38 Chart

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71XS1B Carbs Butterfly02 The idle stop screw is 1/2 turn from fully closed. The 1st bypass (progressive, transition) port edge is now in view, and w

71XS1B Carbs Butterfly02 The idle stop screw is 1/2 turn from fully closed. The 1st bypass (progressive, transition) port edge is now in view, and w

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CarbID mod pg06

CarbID mod pg06

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71 BS38 ThrBush02 Use a sharp 3/8-16 NC tap.

71 BS38 ThrBush02 Use a sharp 3/8-16 NC tap.

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