@ ketis,
LOL, No worries bud... Yah but if I pull the lower rails out by that 1/4" it only leaves a very little amount of slug in the lower frame rails.. Not enough that I'd be happy to ride it especially here in OZ with the shitty roads we have.. It also creates a very large gap at the top... I'll post up some pix soon...
@ bobber xs,
Yeah just to clean off the seem so the slug fit in... Not sure what the second half of your message was ment to say...
@ preacher,
I measured from the actual neck tube it self not the outer of the bearing cup.. Although I did cut it a little long so it could be trimmed if need be. So if I measure from the outer of the bearing cup it's only about 2mm sort of 16" so I can't see this as being the issue...
I seriously can't seem to work out what's up here... My brackets seem to be all good, my measurements and cut seem right, but if I don't use the brackets the frames seems to line up sweet, if I use the brackets it seems to make the slugs not sit in the frame enough...
I know you guys have no engineering in the states and having just a litte bit of slug in the frames seems ok to you the problem here is regardless of if I think it's safe or not when we go for engineering our frames get x-rayed to make sure the welds are all good and if they see just a few mm of slug in the rail they wil fail it so this is not an option here...
I'm currently talking with Jon from ardcore and we're looking at making longer slugs to try an sort it out...
I'll post up some pix to show the gaps etc...
Thanks again guys for all your help, it's greatly appreciated..