Electric starter II

lovebill1951

XS650 Enthusiast
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West Point / Clearfield, Utah
I got another #4 gear on the starter, behind the clutch. That works and now the starter turns the engine over.
The #4 gear doesn't want to disengage now. A couple of times the gear disengaged and then went back towards the center of the engine, or re-engaged and sits in the engaged position.
I oiled the heck out of everything and checked the drawing and it looks like I have the parts together correctly. Both of the coil springs seem pretty flimsly / weak but that's the way they seem to be.
Any suggestions? Thanks.
 
Probably stretch the spring a bit to make it wanna push out or replace the spring with a new one I just streched mine a bit
 
Maybe something's wrong with the shaft that the #4 gear rides on. It's common for this gear to wear but not for it to be completely destroyed like you said you found yours. I don't even have that little coil spring on mine (I removed it) and have no engagement/disengagement problems. Stretching your spring or even adding 2 probably won't help much if that shaft is buggered up.
 
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