You guys aren't getting the whole story here. Tommy sent me a normal e-mail earlier this evening asking about this. I didn't tell him to repair the float, I offered him a good used one as a replacement. From his description of a "rattle" instead of the sound of liquid fuel sloshing around inside the float, I suggested as scabber did, that maybe it was a piece of solder or flux broken off from the original manufacturing process. Maybe there's nothing wrong with the float at all. I told him to test it by submerging it in hot water and watching for bubbles.
What started this whole ordeal was a badly leaking petcock. Besides dripping off the back outside of the petcock, it's leaking through the outlet, not ceasing to flow fuel when the motor is off. His tank is also rusty inside. I suggested he check the float needle and seat to see if it had crud lodged in it. Since the fuel flow from the tank wasn't being stopped and obviously a float needle wasn't closing, he was finding giant puddles of gas under the bike in the morning. Maybe he does need a float but top priority here in my book is fixing the petcock. Stop the fuel flow and even if the float needle seat or a bad float cause a leak, it won't be much. Certainly not the gallons he's finding on the floor now, lol. Oh, I gave him another petcock to try too.