OK, tore into the engine again today. I measured all the stainless valves, the guides, etc... Brand New Viton Valve Seals looked fine with no damage or tears.
Found a set of 35 Year Old XS650 Valves on my shelf, and measured the valve stem in 3 locations on them.
35 Year Old Stock XS650 Intake Valve Measurements
Bottom of valve stem - .3141"
Middle of valve stem - .3141"
Top of valve stem - .3141"
Pretty Consistent Measurements on that valve.
35 Year Old Stock XS650 Exhaust Valve Measurements
Bottom of valve stem - .3136"
Middle of valve stem - .3136"
Top of valve stem - .3136"
Consistent Measurements on that valve as well.
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MIKESXS Stainless Valves
Intake #1
Bottom - .3136"
Middle - .3135"
Top - .3134"
An Obvious Taper on the stem, and smaller than a 35 year old stock stem.
Intake #2
Bottom - .3139"
Middle - .3137"
Top - .3136"
Again, an Obvious Taper on the stem, and a smaller OD than a 35 year old stock valve.
Exhaust #1
Bottom - .3138"
Middle - .3138"
Top - .3138"
Consistent Stem Diameter, Larger than stock valve (not by much, probably dead on to what it needs to be)
Exhaust #2
Bottom - .3137"
Middle - .3139"
Top - .3140"
Another tapered stem, tapered in the opposite direction than the intakes though. Size is larger than stock 35 year old Exhaust Valve
I measured all my guides as well.
Intake #1 - .3154" ID
Intake #2 - .3153" ID
Exhaust#1 - .3155" ID
Exhaust#2 - .3152" ID
I am going to get the valves and measure the side to side play as suggested in the manual, but for now, all I can say is that the NEW Stainless Valves are not consistent in sizes, nor do have they straight stems. Exhaust Valves OD seem to be a proper measurement, but the Intake Valves are consistently smaller than 35 year old stock XS valves. Might be why I could see oil coming down the valve stems into the intake when I pulled my carbs off..
Im back down to the shop, just wanted to record these measurements and get an update on this thread for you guys. After I measure the side-side play in the valves/guides, I will get back as well. I'll measure the stock valves and the new MikesXS Stainless Valves.
Hugh
Valve End Play @ 10MM above the seat.
Intake #1
Stock Valve - .0030
MikesXS SS - .0075
Intake #2
Stock Valve - .0030
MikesXS SS- .0057
Exhaust #1
Stock Valve - .0031
MikesXS SS - .0042
Exhaust #2
Stock Valve - .0032
MikesXS SS - .0041
Conclusion! My valve guides are in fair shape, but matched with the MikesXS Stainless Steel Valves, there is way to much slop in the valves to guide clearance.. If I use stock 35 year old valves, it appears as though I will be well within stock specs. It is a shame that these Stainless Valves are not useable, and I will be asking MikesXS for a refund or store credit. Im not holding my breath though. The intake valves appear to much worse, but there is a much more allowable tolerance in the Exhaust Valves, so that helps.
I will be installing new guides since I already have some here, and I will also be installing 35 year old stock valves. This should fix my oil in the intake problem. I guess I could reuse the stainless valves, but given the poor dimension consistency, I don't see the point in messing with it at this point...
A