Need a replacement front rotor, 1976 C

Gary. I think I found the Ebay spacer maker
https://www.ebay.com/itm/153831357478

On a sie note, I discussed mu situation with MM at 650 central. He said my rotor has 25mm of offset, and a 77 and newer has 17 thus a difference of 8mm.
Here is a 7mm spacer for an SR500/400, so how crucial is that last 1mm?

https://www.motolanna.com/ourshop/p...Spacer-7mm-Yamaha-SR500-SR400-Late-Model.html
The description says 150mm bolt pattern. Won't fit either the hub or the disc.
 
You will need 7mm PLUS the addional or about 12mm total m/l. Which means you need a spacer with an offset or Z shape cuz the rotor will be out beyond the hub. The newer rotors just catch the hub center with a 7mm spacer. You can move the caliper in also. Its not preferred but mikes did it with their replacement rotor.
 
The 76 caliper is twin piston, thus its backside doesnt allow much wiggle room before it hits the spokes so I dont think moving the caliper in is a viable solution to make up for the differences in offset?
 
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On the old and new style discs I compared, I only found about 5mm of difference in the offset .....

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full


Since the discs are only 7mm thick, if the offset difference was 8mm, the older disc would sit above the newer one. As you can see in the pics, it clearly doesn't. Also, the offsets on these appear to be 19 and 24mm.

Thanks 5T... The more info the better.
 
You will need 7mm PLUS the addional or about 12mm total m/l. Which means you need a spacer with an offset or Z shape cuz the rotor will be out beyond the hub. The newer rotors just catch the hub center with a 7mm spacer. You can move the caliper in also. Its not preferred but mikes did it with their replacement rotor.
Imteresting, does this mean a new rotor ID is larger then the hub OD?
 
The 76 caliper is twin piston, thus its backside doesnt allow much wiggle room before its the spokes so I dont think moving the caliper in is a viable solution to make up for the differences in offset?

That could be right. Typical hot rodder's rat hole, change ONE stinking thing and the whole vehicle has to be modded before you're done.
 
Imteresting, does this mean a new rotor ID is larger then the hub OD?
No the rotor gets moved out so far it no longer centers (sits) on the hub. the Z shape can be tricky cuz the cross section is thin.But it's been done a time or two. There was a great machinist on the east coast did it a few years back on a cool custom XS IIRC.
 
No the rotor gets moved out so far it no longer centers (sits) on the hub. the Z shape can be tricky cuz the cross section is thin.But it's been done a time or two. There was a great machinist on the east coast did it a few years back on a cool custom XS IIRC.

It can be done, like Gary says gotta be careful

100_0211.JPG 100_0212.JPG

Don't recall the offset, Brembo disc and caliper on my '77

100_0309.JPG
 
Well at this point, dont know what to do, no bolt on replacements ...and I'm not a machinest.
MM at 650 central said I shouldnt have the rotor turned, instead it is to be ground flat but people that do that kind of work are hard to find as its a dead industry.
 
there was a guy grinding and putting holes in rotors on fleabay, northwest, Washington state?
If DB can't come through I think I have an extra or two.
Here's a shop doing it. https://truedisk.net/
Though I have run into a warped rotor or two, more common is dirt other stuff in the way of proper flat mounting to the wheel.
 
Well at this point, dont know what to do, no bolt on replacements ...and I'm not a machinest.
MM at 650 central said I shouldnt have the rotor turned, instead it is to be ground flat but people that do that kind of work are hard to find as its a dead industry.

ANY shop with a surface grinder can do it.

you don’t need an od/Id grinder.

A Blanchard would be ideal - probably take 15 minutes to do.

not sure where you are but if you look in Orange County on any industrial block there is a shop that can do it.

If they had any years of service, they could even grind it on a mill, or dare I say drill press with a traveling vice.


Specific grind shop

great western grinding in Huntington Beach

or western grinding in Santa Clara.
 
Thanks WideAwake..I'm in Sacramento, not so far from Santa Clara. I can eith deliver or mail.
Will pursue this.
 
Surface grinding can lead to brake grab as it crosses the directional changes in the linear grind finish, for awhile, until the rotor "brakes in" lol..
If you'd like, Norton 7d, I'd attempt either a low rpm lathe turn or a flat milling circular movement with a fly cutter.
At my work shop. Free of charge for the attempt.
-R
ps (*there is hardly anybody as accurate as "machine")
 

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Thanks Randy...I might take you up on this. I would buy a used disc off ebay and have it shipped right to you.
This way if it dont work out, I still would have a working front brake.
 
Have to admit, a spinning "blanchard" grinder does sound good. I do not have access to that.
My offer stands to attempt regardless.. -R
 
Well at this point, dont know what to do, no bolt on replacements ...and I'm not a machinest.
MM at 650 central said I shouldnt have the rotor turned, instead it is to be ground flat but people that do that kind of work are hard to find as its a dead industry.

ANY shop with a surface grinder can do it.

you don’t need an od/Id grinder.

A Blanchard would be ideal - probably take 15 minutes to do.

not sure where you are but if you look in Orange County on any industrial block there is a shop that can do it.

If they had any years of service, they could even grind it on a mill, or dare I say drill press with a traveling vice.


Specific grind shop

great western grinding in Huntington Beach

or western grinding in Santa claret
 
Surface grinding can lead to brake grab as it crosses the directional changes in the linear grind finish, for awhile, until the rotor "brakes in" lol..
If you'd like, Norton 7d, I'd attempt either a low rpm lathe turn or a flat milling circular movement with a fly cutter.
At my work shop. Free of charge for the attempt.
-R
ps (*there is hardly anybody as accurate as "machine")

I ran a carbide grind shop for about 5 years before I moved away.

Typically a rotor or the like would go into the Blanchard but if it couldn’t for whatever reason

it may have gotten done on the surface grinder. To avoid the direct/cross cuts we would hold the part in an indexing head. Grind it straight across to get the bulk and then run it under the wheel at 0 and spin the chuck. Move in spin the chuck until we hit center. That way your “grain” goes round and round.

If it was mine I’d face it on the lathe. Done a handful of lambretta ones that way and never had any issues.
 
If it was mine I’d face it on the lathe.
Very likely to face a mandrel true after creating a bolt circle which the cast rotor center piece will bolt to. This should keep the rotor faces parallel to the rotor mount plane. Looking forward to hearing the rotor try to sing while setting up for a finish pass cut. Outward in or inward out ? IDK yet. Intetesting project to try.
;)
 
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