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    • 5twins
      Just fill those welds in and take a flap wheel to them, they'll be fine. That's not a high stress area. And while you've got the welder...
      • Braced Stand2.JPG
      • BrokenTang.jpg
    • 5twins
      Well, you could go through all that if you like I guess, but I think it's just much easier to look at the locating pin hole in the...
    • 5twins
      If you're looking at the keyway in the points cam, that's not the one you check. You need to look at the pin hole in the cam on the...
      • Pin Retension Peg.jpg
      • Pin Retension Peg-Front.jpg
      • Advance Pin Front.jpg
    • 5twins
      Yes, with the engine at TDC, the locating pin hole in the cam for the advance unit should face straight up or straight down (depending...
      • AdvancePinHole2.jpg
    • 5twins
      5twins replied to the thread Restoring Fouled Spark Plugs?.
      Years ago, we used to clean our gas fouled (wet) two stroke plugs and re-use them all the time. At first we would just scrub them with...
    • 5twins
      5twins replied to the thread Bike as old as me.
      For the charging system, the first thing you'll want to do is perform the simple charging output test. Start the bike and attach a...
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      • Reg Adjust.JPG
    • 5twins
      5twins replied to the thread Bike as old as me.
      Yes, I use them as well. On some bikes, they don't do much but I think they help on the 650. The first one I installed came off my...
      • ATKForkBrace83-4.jpg
      • ATKForkBrace83-3.jpg
      • ATK Fork Brace.jpg
    • 5twins
      Yes, try the 135 air jets. If it's still too rich, go back to the stock pilots and 130 air jets. The 130 air jets will make it richer...
    • 5twins
      Well yes, rubber grommets will isolate the box from ground, but how good do you think the grounding was anyway with the box loosely...
    • 5twins
      What you have there is a combination regulator and rectifier, two units built into one housing. Notice the cooling fins on it. I would...
    • 5twins
      5twins replied to the thread which carb is this?.
      I'm afraid I don't recognize those carbs, at least as a 650 set anyway. They may be from some other Yamaha model like the 400. 27mm may...
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    • 5twins
      5twins replied to the thread Bike as old as me.
      Yes, there are many little improvements you can make to these bikes and most don't cost much. Just adding another ounce of fork oil...
    • 5twins
      Rasputin, no, I can't say I notice much, if any, difference in the drive, but I know it's got to be easier on those damper springs on...
    • 5twins
      The end of the stock headpipe is a machined metal part. It extents into the headpipe from the sealing flange about the same distance as...
      • MAC650Flange.jpg
    • 5twins
      I don't find the lock tabs that ugly, and besides, they blend in so you hardly see them. The TX500 rear wheel I adapted for my 650, been...
      • TX500Rear.jpg
      • Installed.jpg
      • TX500RearFinished.jpg
      • RrHubDone.jpg
    • 5twins
      If you have leaks, the new chrome on those pipes will blue up badly and almost immediately. Even with no leaks, it's probably going to...
    • 5twins
      I wouldn't do it. I've personally encountered very stuck sprocket bolts, even had a few break off trying to remove them. They are a fine...
    • 5twins
      5twins replied to the thread Tires.
      If the clutch pull is really hard after that shop installs your new cable, it's most likely because they didn't oil it. New cables come...
    • 5twins
      I'll bet those are going to be pretty loud, lol.
    • 5twins
      5twins replied to the thread NGK'S A PLENTY !.
      Got mine and they look good. All "Made in Japan" BP7ES plugs, no BPR resistor plugs in the lot. I checked the ones I ordered from...
    • 5twins
      5twins replied to the thread Ticking noise when first started..
      The best and easiest way to check and/or adjust the cam chain tension is to do so while the bike sits there idling. You want to see the...
    • 5twins
      5twins replied to the thread Ticking noise when first started..
      No, it's not that complicated, but it is quite a lot of work because the motor needs to be removed to get at it. You should be OK riding...
    • 5twins
      5twins replied to the thread Bike as old as me.
      Yes, you need something on that fork, either a fender or a brace (both is best). When you grab that single front disc brake, it puts...
    • 5twins
      5twins replied to the thread Ticking noise when first started..
      Well, maybe, lol. Mine started doing that many years ago and it was one of the things that pushed me into going into the topend. What I...
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    • 5twins
      5twins replied to the thread Different pilot settings.
      That's very possible. BS34 carbs with UNI filters and different, more open mufflers should need bigger jets.
    • 5twins
      5twins replied to the thread Cam chain tensioner removal..
      At the moment, best price on a new chain is from YamahaXS650.com. Buying it directly from Yamaha used to be the best deal, but they...
    • 5twins
      5twins replied to the thread Tires.
      I change my own, always have and always will. And nowadays, I'm glad I do, it's gotten so expensive, lol. We took the rear wheel from my...
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      • Changer Mounted2.JPG
      • InstallEndFixed4.jpg
    • 5twins
      5twins replied to the thread Cam chain tensioner removal..
      That's pretty much normal wear on that rear tensioner blade. I never replace them. They don't fall apart like the front one does. I...
    • 5twins
      5twins replied to the thread NGK'S A PLENTY !.
      Checked tracking again and mine are "out for delivery" so I should have them sometime today. I'll report back when I get them.
    • 5twins
      5twins replied to the thread Bike as old as me.
      The factory suggested setting for the mix screws on your '78-'79 carb set is 2.25 turns out, but they often need a bit more, like 2.5 to...
      • BS38MixScrewO-Ring.gif
      • 78-79MixScrew3.JPG
    • 5twins
      Yes, you can grease the whole rod. It's just plain steel so any moisture that got in there could cause it to rust. So, just smear it...
      • GreaseGroovesFilled.jpg
      • GreaseGrooves.jpg
    • 5twins
      5twins replied to the thread Jim's 1980 SG Miss September.
      Yes, the added holes in my baffle plates made it louder, but also very raspy. I didn't like it. I'd look into some real Commandos from...
    • 5twins
      5twins replied to the thread Jim's 1980 SG Miss September.
      Well, if you're already up on the jets, you should be good. I thought you might still have the stock jetting. I didn't find the need for...
    • 5twins
      5twins replied to the thread Jim's 1980 SG Miss September.
      Those dilled mufflers will probably affect the carbs and jetting. I know they did on my '83. I thought it was all stock but upon closer...
      • ModdedMuffler.jpg
    • 5twins
      5twins replied to the thread Position of maximum points gap?.
      The dwell angle on these bikes is about 90° (93°± 5°). That's how long the points "dwell" in the closed position, allowing the coil to...
    • 5twins
      5twins replied to the thread Are my pilot jets too big?.
      Yes, it has to do with how air is delivered to the pilot jet and what it flows. The BS30/96 type pilots (like yours), sized in the 40s...
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      • Pilots.jpg
      • Mikuni-Pilot-BS30-96.jpg
      • Mikuni-Pilot-VM22-110.jpg
    • 5twins
      5twins replied to the thread BS34s and white plugs.
      No, I've never tried it, but I don't really feel the need. Once properly jetted and set up, these CV carbs respond quite well in my...
    • 5twins
      5twins replied to the thread Are my pilot jets too big?.
      Yes, your pilots are a size larger than stock ......
      • Carb Specs.jpg
    • 5twins
      5twins replied to the thread BS34s and white plugs.
      You don't want the idle speed much above 1200 because the ignition can start advancing. When that happens, the engine speed increases...
    • 5twins
      5twins replied to the thread Tires.
      For a front, I always run a 100. A 110 may be too wide.
    • 5twins
      5twins replied to the thread Memory Lane.
      On the later models, normally the tail light is wired right into the ignition switch and comes on with the key. The engine doesn't need...
    • 5twins
      5twins replied to the thread NGK'S A PLENTY !.
      Mine shipped from Sugar Land (via FedEx) and are now in Kentucky. Supposed to be here Thursday.
    • 5twins
      5twins replied to the thread NGK'S A PLENTY !.
      Tony, did you get the plugs you ordered yet and if so, are they indeed the BP7ES plugs, not the BPR7ES (resistor version)?
    • 5twins
      5twins replied to the thread Cylinder head bolt no.11.
      According to the parts diagram, it's an M6 x 35mm long. You can often find a screw or bolt's size and length by looking at the middle...
    • 5twins
      5twins replied to the thread Project "McQueen1".
      I think I found them, or at least something very similar ...
      • 83Gaiters.jpg
      • ATKForkBrace83-4.jpg
      • 78GaitersBrace.jpg
    • 5twins
      5twins replied to the thread Project "McQueen1".
      Where are those gaiters from? They look pretty nice.
    • 5twins
      You can repair that one. Most of us just "patch" them up with JBWeld. The screen makes a good backing for it and the repair is very...
      • FilterPatch4.jpg
      • FilterPatch.jpg
      • Sump Filters.jpg
    • 5twins
      You can use a Honda MP08 coil. They're a dime a dozen on eBay. I got a 3-pack from a Gold Wing 6 for about $24. Here's a thread on them...
    • 5twins
      5twins replied to the thread yamahaxs650.com Turn Over time?.
      Yes, it's my understanding that Mike started this place after selling MikesXS. I'm thinking maybe he had a lot of stuff left and wanted...
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