5twins's latest activity

  • 5twins
    5twins replied to the thread Bullets, blades and wire..
    Several years back, I got a couple of the Vintage Connections kits, one for bullets, one for spades, and the crimping tool. It wasn't...
  • 5twins
    5twins replied to the thread Looking for a 32 rear sprocket.
    I feel the same way. I have a 32T on the 16" rear wheel of my Special and it's wonderful. I had the sprocket already because I tried it...
    • SpeedGear.jpg
  • 5twins
    5twins replied to the thread Royal Enfield Interceptor 2019.
    What about cam chain tension? Is there an automatic tensioner or do you have to manually do it like on our 650s?
  • 5twins
    Looks like you've got it squared away now. Since the advance backing plate is just raw steel, you'll want to keep it lubed for...
    • BadAdvanceUnit.jpg
  • 5twins
    5twins replied to the thread Fuel valve.
    Yamaha still makes and sells very nice vacuum caps and the retaining clips for them. You want and need the retaining clips because the...
    • VacNippleCap.jpg
  • 5twins
    5twins replied to the thread Resurfacing your old brake Discs.
    Looks like my $50 HF drill press paid for itself with the first rotor I drilled, lol.
  • 5twins
    It's just a standard M6 bolt. I think the pitch is 1.0? I replace them with stainless ones, with the extruded numbers ground off and the...
    • BoltHeads2.jpg
    • BoltHeads.jpg
    • BoltHeads3.jpg
  • 5twins
    5twins replied to the thread Broken valve.
    Although I don't have that early 2 piston caliper, I've read that a 14mm MC works well with it. That was the standard size on the later...
  • 5twins
    5twins replied to the thread Resurfacing your old brake Discs.
    For what they charge, I'm sure you can buy a lot of flap wheels, lol. I never tried a flap wheel. I was afraid it might be too...
  • 5twins
    5twins replied to the thread Clutch push-rod seal.
    Your sprocket nut was too loose if you could get it off with just channel locks. You'll notice as you torque it that the nut doesn't...
    • PushrodBushings.jpg
    • PushrodBushings2.jpg
    • PushrodBushings3.jpg
  • 5twins
    5twins replied to the thread Resurfacing your old brake Discs.
    Yes, that is an odd pattern. The holes are supposed to overlap the ones next to them slightly. This insures the whole swept area of the...
    • HoleOverlap.jpg
    • HoleOverlap2.jpg
  • 5twins
    5twins replied to the thread Resurfacing your old brake Discs.
    I drill my own discs, resurface and re-finish them as well. For removing the grooving and smoothing them out, I found some 4" Roloc...
    • DiscConditioning8.jpg
    • DiscConditioning6.jpg
    • DiscConditioning3.jpg
    • DiscConditioning2.jpg
    • DiscConditioning.jpg
  • 5twins
    5twins replied to the thread What the Carb?.
    OK, I had a look at the pic of your banked carb set and they appear to be a matched set of '76-'77 carbs. Both have the external float...
    • BS38 Bowl Types.jpg
    • LabeledCarbMouthsSmall.jpg
    • 650 Pilot Jets.jpg
  • 5twins
    Before buttoning things back up, you should probably insure that the bushings in the end of the cam are well greased to keep the advance...
    • GreaseGrooves.jpg
    • GreaseGroovesFilled.jpg
  • 5twins
    Well, that depends on whether or not both locating pins (for the points cam and the little advance disc) are pointing in the same...
    • PinSlot.jpg
  • 5twins
    5twins replied to the thread What the Carb?.
    I just use one of these for soda, much cheaper than that tank. Total loss, yes, but soda breaks down quickly so is only good for a few...
    • BlastGun.jpg
  • 5twins
    5twins replied to the thread Royal Enfield Interceptor 2019.
    I know you haven't ridden it much yet but I'm really looking forward to your take on how it compares to our 650. I really like the RE...
  • 5twins
    There's one more locating pin involved in the set-up and that one is for locking the advance unit to the cam in the right spot to get...
    • Advance Pin Notch.jpg
    • AdvancePinHole2.jpg
  • 5twins
    OK, if the points are wired as Yamaha intended then the timing will be 180° off the way you have the advance assembled. Fixing it is...
    • Advance Rod.jpg
  • 5twins
    I guess all you can do is try them. It looks like you may have one good original spring but the other is too long, maybe bigger in...
  • 5twins
    Yes, it's a shim and probably also a thrust washer between the weight and the base. They are often lost because folks aren't aware that...
  • 5twins
    Watching your video, it appears your advance unit is assembled incorrectly, not timed right. The way you have it will throw the timing...
    • Correct Advance Install.jpg
    • 650Points3.jpg
  • 5twins
    OK, I've got some spring info for you. The total length appears to be just under 22mm. Length of just the spring coils is about 10mm...
    • AdvanceSprings5.jpg
    • AdvanceSprings4.jpg
    • AdvanceSprings3.jpg
    • AdvanceSprings2.jpg
    • AdvanceSprings.jpg
  • 5twins
    5twins replied to the thread Memory Lane.
    I have one of these T-handled spring pullers. It makes removing and installing the sidestand spring pretty easy ...
    • Spring Tool.jpg
  • 5twins
    Then you used the wrong spec, lol. That's why you had to bend the tang so much. The plastic float spec is 22mm ± 1mm. That 27.3mm spec...
    • SuzukiPlasticFloatSetting.jpg
  • 5twins
    5twins replied to the thread Phantom 78 650 rebuild Part 2.
    You measure the diameter of the hole in the banjo, or the diameter of the banjo bolt. But, the 650 uses M10 banjos and banjo bolts, and...
  • 5twins
    These are the replacement e-clips I've been using. They fit and work well. So far, I haven't had one fail. It's handy to have extras on...
    • AdvanceE-ClipSpecs.jpg
    • AdvanceE-Clip.gif
  • 5twins
    I have some N.O.S. originals I could measure. Managed to find them on eBay. The originals on my bike are a bit loose and sloppy but...
  • 5twins
    I plan on swapping Standard ears onto my Special to gain more room for cable routing. I'd like to swap in an XS850 triple headlight...
  • 5twins
    5twins replied to the thread Clutch push-rod seal.
    Yes, it's 36mm. Another size you may want to get is 27mm, for the oil drain plugs and rear axle. Front axle is a 22mm.
  • 5twins
    5twins replied to the thread Clutch push-rod seal.
    The early models actually spec it a little tighter, 94 ft/lbs. That's what I use and it seals well. I started out using about 72 ft/lbs...
    • InsideLeftCoverDirty.jpg
    • SprocketMountSeal.jpg
    • SprocketMountSeal2.jpg
  • 5twins
    5twins replied to the thread Engine Oil.
    I usually fill mine to the upper line. Check and verify the level using the dip stick because as I mentioned earlier, the window isn't...
    • B-D Impact.jpg
  • 5twins
    The best springs are originals but they're not available anymore. However, they do come up on eBay from time to time, so I'd start...
  • 5twins
    Once you remove that notched ring, the advance unit backing plate should just slide off the end of the cam. But, being that all these...
  • 5twins
    The cam has a couple bushings in each end for the advance rod to ride in. The outside bushing should have grooves cut into it's I.D...
    • GreaseGroovesFilled.jpg
    • GreaseGrooves.jpg
  • 5twins
    5twins replied to the thread Engine Oil.
    You'll often find the drain plugs really tight the first time you go to remove them because the P.O. never changed out their seal rings...
  • 5twins
    5twins replied to the thread Oil Filters.
    Yes, just standard dot3 brake fluid, but if you want a bit better (higher boiling point), you can use dot4. Don't use the silicone based...
  • 5twins
    5twins replied to the thread Engine Oil.
    You'll need to buy 3 quarts as 2 won't be enough. I dump in 2 then about 1/4 to 1/2 of the 3rd, depending how much it needs to fill the...
  • 5twins
    5twins replied to the thread Old style drum front wheel.
    In the later '80s, Yamaha retroed the SR500 by fitting a drum front brake. To anchor it, they simply made a bolt-on part that attached...
  • 5twins
    5twins replied to the thread And for my next trick .....
    You can actually do your first torque check after the motor is assembled and has sat at least overnight, before it's even been run. You...
  • 5twins
    5twins replied to the thread Cleaning stand.
    There are cheaper Chinese versions available from eBay but I've heard they can have issues with the screw stripping out. I don't regret...
  • 5twins
    5twins replied to the thread And for my next trick .....
    Yes, new chains are very tight so you will most likely need to do as you have to get the ends to mate up and get the master link in. I...
  • 5twins
    The factory setting spec for the mix screws on your carb set is 2.25 turns out. I've found that set likes and needs at least that...
  • 5twins
    5twins replied to the thread Cleaning stand.
    I highly recommend a screw type jack as opposed to the hydraulic kind. They are infinitely adjustable and hold that adjustment...
    • BlackJack2.jpg
    • BlackJack3.jpg
    • BlackJack6.jpg
  • 5twins
    5twins replied to the thread Cleaning stand.
    That's why I love my centerstand (and wouldn't be without one). Failing that, it's my Blackjack 1000 (one of the best "bike" investments...
    • BlackJack.jpg
    • BlackJack4.jpg
    • BlackJack5.jpg
  • 5twins
    5twins replied to the thread And for my next trick .....
    Set the motor on the TDC mark, then install the cam, and connect the chain on top of it. You'll need to "jump" the chain around on the...
  • 5twins
    Yes, those are the original pilots with no bleed holes. They weren't needed as the air is added after the jet, but ones with bleed holes...
    • 78-79MixScrew.jpg
  • 5twins
    5twins replied to the thread Handlebar hiccups.
    Yes, notice the top washer is somewhat special, cupped to fit over the top of the rubber bushing. The aftermarket rubber products you...
    • BarMounts.jpg
  • 5twins
    5twins replied to the thread Brake caliper question.
    Also, while the caliper is off, make sure that bushing in the big rubber grommet at the top of your first 2 pics can slide side to side...
  • 5twins
    5twins replied to the thread Brake caliper question.
    You have the clip in the right spot, but the rubber boot needs to go under it. So, fit the rubber boot on there first then place the...
    • fixedfrontwheel.jpg
Back
Top