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  1. K

    Shifter Shaft - Remove and Replace

    Hi folks, there's an existing forum thread on this topic but it's a minimum of half a decade old and I have a few additional questions. The bike is a 1981 XS650 Special II. To start the process, I understand to do the following: 1. Remove the rider RH & LH foot rest/ bracket assemblies. 2...
  2. Signal

    Removing a Stuck Brake Bleed Screw

    From time to time members ask questions about how to remove stuck studs from castings. While refurbing some brake callipers I encountered a stuck bleed screw. It was rounded and a heat gun and vise grips would not budge it. On the plus side it was not snapped off and easy to get at. My...
  3. P

    shift shaft removal - what's the last step?

    This is my first XS650 and first motorcycle I have attempted to fix. I am replacing the shift shaft and have reached a roadblock. I have both side covers off, and the clutch disassembled. The repair manual says to remove the circlip and washer on the shaft. After that, the shaft should pull out...
  4. D

    Engine removal - single handed

    For you old pro's out there, this may seem like it's way over-kill. But, I'm trying to get the engine out by myself with the following criteria " 1) don't bugger up my back 2) don't break any expensive bits 3) use the same method to replace the engine without scratching a newly powder...
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