I'll look for some M3 washers and keep them handy for the next time I take those carbs off and apart, again. Not sure if I have the 502 needle and the Z-2 jet but I'm hoping I do. I'll check the fit of the needle jet to make sure it's not loose, next time I take the carbs off and apart, which I hope will not be for a long time.
Gentlemen, especially 5twins, with all your help and guidance, this thing now runs like a scalded dog. Took it for a test ride and it's running better than it ever has. Idles just fine, throttle snaps are right there, roll-ons in higher gears no problem. No coughing, spitting, choking, gagging and back firing, so for a 30plus year old machine, that's pretty admirable.
Next step is to take it on a hundred mile ride and then check the plugs. If that part is cool, it's time to move on to the right cylinder putting out some white smoke. It used to be black smoke, now that those carbs are squared away the white smoke is more visible.
Thanks again.
PS. 5twins, Mikuni owes you.