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Problem solved. A bad coil was grounding out and causing the big voltage spikes.
I disconnected the charging system and was still getting erratic readings. I put both of my multimeter leads on the the head and kicked it over and the spikes were showing on the meter every time I kicked it...
This is a very nice troubleshooting guide. I will work through it step by step and respond when I am done.
I don’t have alligator clip test probes for my meter, which is required, so I will have to get some.
Thank you very much for your response.
I bought the harness from mikes xs. It is for xs2 and tx650. Not all of the wire colors match the diagram and they could not provide a cross reference. I also included a pic of the other regulators (vr115) and rectifiers that I tried using.
This morning I tried a spare stator that I have with...
When I check voltage with the bike running my multi-meter goes berserk! It goes from single digits up to 20 or 30 back and fourth and its barely readable. I tried another meter with similar results.
This motor was in my other xs and charging fine before I swapped it into my 73. It is a 78...
Thanks for the response. I will have to look over the diagrams and see if the colors on the harness match up.
I have all of the lights and the horn working. The bike runs but I have erratic voltage readings.
I think that the problem may lye in the 6 pin connector that goes to the stator. I...
I have the main wire harness for a tx650 from mikes. The wire colors are not the same as original. I messaged them but they do not have a cross reference.
Does anyone have experience with this harness?
Do the colors correspond to the colors on a different year possibly?
Thanks to your link I found the perfect diagram that matches my unit. The only thing I am missing is a ground from the green wire of the reg/rec that goes to the brush. I will add that and if that doesn’t work than It is definitely toast.
edit: I just checked the black wire from the brush...
I just swapped that motor from a bike that was charging properly with the old components so unless I have made an error in my wiring than the regulator is bad.
My meter couldn’t get any kind of steady reading. It was all over the place. It was unreadable.