Miss November XS2 tribute

But wait Paul - what if the clown who does your running around skives off and drops into a pub for a quick pint or two - or hits a chippy for some F&C? You’ll be over-charged and that means that you’ll pay too much and.....errrrr, ummmm....

.....hmmmmm.......that means you’ll have more money to blow on parts and bike gear and other fun stuff.....

Okey dokey then - lager and fish & chips all ‘round!!!

You’re a genius Paul - you’ve figured out a sort of “perpetual motion money machine” for toys-‘n stuff!

Accounting is fun!!
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Ray. Take that list and get rid of it. If I kept track of all my projects stuff I’d probably never do another. It’ll make you cry. But it’s not the money. It’s therapy.
 
I charge myself for my own time and running around. Then I spend the money on more parts. This way I don't feel cheated!.
Well, after I wrote that I don't charge myself for my own time, etc, it occurred to me that since the bikes in my garage are a hobby or leisure pursuit, then the bikes should charge me for the entertainment they provide. By the hour, and extra for an outing? The bikes would end up financially comfortable and I'd be even more destitute.

Today, waiting for cam chain . . .
 
One new DID 219 106 link cam chain:


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Approx. 32⅜" - to use another non-metric value - it can be seen that the old chain is not shorter by a full link, 2 rollers, so it must have some stretch. Probably more than before I started to play with it.

But enough, it should fit so that's the next job.

Onwards and upwards.
 
And indeed it fits:


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Did not fully enjoy fitting the joining link. Probably because the process feels like inflicting violence on an innocent motorbike. The riveting tool - worth every penny now I've been refunded - managed to destroy one rivet link. As tightened, it pushed the pin back out through the 'home' sideplate. But with a spare rivet link, that didn't hold proceedings up for too long.

Instead of using the rebated 'anvil' you are supposed to use, I put a solid piece of steel behind the pin and tightened onto that. Which mushroomed the pin head. Still not fully satisfied (no sniggering, please) I fetched a sledge hammer, asked the surely overworked assistant to hold it behind the pins and further assaulted them with a hardened steel drift and and engineer's hammer to further flatten them out.

Job done.
 
You do encounter some strange problems. I've never had the riveting tool push a pin out, but I have the proper solid backing "anvil" in the tool when I use it. If you used the breaker backing anvil, the one with the hole through it, then the pin could get pushed out.
 
Well, you've done the hard part now Raymond and so, as you say, onward and upward! :cheers:

This will all be a distant memory when you've gotten that sweet old gal running again and you are putt-putting around the Scottish Borders region enjoying the bright sunny days ( OK - maybe the mainly rainy and cloudy days....;) ).

Cheers,

Pete
 
You do encounter some strange problems. I've never had the riveting tool push a pin out, but I have the proper solid backing "anvil" in the tool when I use it. If you used the breaker backing anvil, the one with the hole through it, then the pin could get pushed out.

Not only is the tool made of 'cheese', the instructions are not satisfactory. There are three 'anvils' and the instructions tell you to place one of these behind the joining link when riveting. Two have a hole all the way through and - although the instructions don't make it clear - I assume these are for breaking a chain. The third anvil has a shallower recess but still proved to be deeper than the pin head. Which shifted as the load went on.

Fortunately, able to use a spare joining link and, ignoring the instructions, I used a breaking pin turned back-to-front to give a flat surface behind the pin.

Then battered it with XS Tool #1 to make sure.

Pete, yes I feel that's the last awkward job done. Nice to see the engine at at TCD with the camshaft notch at 12 o'clock and the cam chain adjuster taking up the slack in a more sensible position.

Not quite ready to worry about the Borders weather just yet though - still got to heave that heavy lump in the general direction of the frame. Oh, and a fuel tank would be useful.
 
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Not quite ready to worry about the Borders weather just yet though - still got to heave that heavy lump in the general direction of the frame. Oh, and a fuel tank would be useful.

Raymond - you might want to check around on the Forum.

The easiest way to put the engine into the frame is to lay the engine on its RH side (the flat side, where the clutch is located) and then set the frame down over the engine. The frame isn't too heavy - and once you have the engine in there, it is just a small wrestling match to get a couple of engine-mount bolts in place and then you can stand the whole assembly up and finish the job, without inducing a coronary.

I am pretty sure there are quite a number of posts - including photos - on how to do this. I know that Lakeview has removed and installed several engines using that method and he has done it solo.

I have done it with two long steel bars - used like a stretcher poles - with a strap through the front and rear engine mounts - but that requires two fairly strong people and I think that your Willing Assistant may deserve a bit of a break.

Pete
 
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Sounds like you owe the missus another dinner date. Just curious. How’d you get that camchain on without wrestling it? Way to go! Cheers mate.
 
Thank you All for continued interest in my bike.

Pete, interesting suggestion fitting the frame onto the engine and might go down that route, although it would mean a fair bit of dismantling. When I rebuilt a Buell Lightning, I set the bike straddling a wicker hamper then removed wheels, seat, tank, forks, etcetera, and finally simply lifted the main frame away. Leaving just the engine sitting on the basket. Rebuilding was the reverse of dismantling as Haynes always says.

I like the two steel bars method. Need a strong assistant and have tactfully ruled out asking Mrs. Visit next week by a motorbike colleague and he has offered to lend a hand so perhaps wait.

Gator, to my surprise after the struggles with the old chain, the new one went on pretty easy. Once I had led it through with that green ribbon, spent a good ten minutes faffing about to get the chain to let go of the crank - you can't see what you are trying to do - to pull it round that last bit and get it even both sides with the crank at TDC. Then pulled it tight at the front and with just fingers pulled the rear onto the cam sprocket.


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That's how she sits this morning. Looking forward to the next stages.
 
While I sit removing 41 year-old gasket from the points and advance covers, it occurred to me that I never told you chaps the full exciting story of my purchase of this fine machine.

In posting #135, you might have seen the advert that snared my interest. Here's another picture from their site:

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Called Motorcycle Warehouse to have a chat and ask a few questions, as you do, and ended up placing a deposit, as you do.

Never even ridden an XS650 and now I own one. However, I'm in the Scottish Borders and the bike is in Newton Abbott - that's Devon, or approx 500 miles away. Could have hired a van and gone to collect. But, as I've learned from experiences of others, the cost-effective solution is to use one of the growing number of companies that specialise in transporting motorbikes. So I contacted Robbie of Motorcycle Transport Services and agreed a price for fetching the bike. But he can't do it for two weeks - 28th May he will collect from MCW and next day deliver to me.

The week before that, transfer balance of price and receive 'Thank you' email from MCW, confirming that they will have bike ready for collection next Tuesday.

Monday, 9am, I called MCW to ask a couple of questions. And got a recorded message, crux of which 'Due to circumstances beyond our control, Motorcycle Warehouse has ceased trading'.

Sent an email, no reply all day, and phoned again a few times, same recorded message. Phoned Robbie the transport man to appraise him of the situation. We agreed he will still go to MCW on Tuesday as arranged and see what he could do.

In my limited experience, once a firm has ceased trading, the receivers put everything on hold and you can't remove as much a paper clip. Eventually all assets, fixtures & fittings, stock, etc is sold at auction and funds divvied out to everyone deemed to have a claim. That is, after wages owed, taxman, accountants fees, trade creditors, etcetera.

Monday early evening, Robbie called - on his way down to Cornwall, he made a detour through Newton Abbott - shutters down at MCW, nobody around, hand-written note sellotaped to the door saying 'ceased trading.' Robbie told me he had a similar experience with a shop that owed him for bike deliveries.The receivers told him 'We can put you on the list and once everything is sorted out you might get 2p in the pound.' Robbie said, I really feel for you, mate!

So on Monday 27th May, I have lost my money. Barring a miracle, I won't ever see the Yamaha. As usual, Mrs very supportive. It's not your fault, you haven't done anything silly or rash, we've lost the money but just have to chalk this one up to 'experience'.

Tuesday 9am, phone call from Phil at MCW. Boy, was I relieved to hear from him? We're expecting your man to collect the bike sometime late morning. Hope he is not too late - best if he comes before 2pm.

Phil told me the business had been flooded in November. Building work, supposed to take 5 weeks and be completed by Christmas, had stretched out to 5½ months. 'Effectively, the bloody builders shut us down! Today, we have to meet the accountants at 2pm and after that, who knows. Looks like your bike will be the last we ever ship.'

So give Phil his due, he honoured the deal and as you can see I have the bike!

When things aren't going to well with the XS650, as with the tank full of rust or the too-long cam chain, I reflect that things nearly went a lot worse than that . . .
 
That’s quite a story. Wow.
Back in May, while the bike was in the van on it's way here, sent my friend Elliot the above. He says as he read the page his reaction went from 'F**K, what dreadful luck!' to 'Christ,what a lucky sod!'

For me, it was 24 hours of being put through an emotional clothes wringer:


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Maybe that's why I can be a bit philosophical now about problems with the bike?
 
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Looking more like an XS engine now:


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Have not fitted the points/advance covers yet - waiting for gaskets and oil seals. Have not fitted the oil feed pipe yet - waiting for new copper washers.

It will be easy to fit the covers with engine back in the frame. But will I run into problems if I leave the oil feed off until then?

I certainly don't want to have to lift that lump out again just because there's not enough access . . .

Thank you in advance.
 
On all the topends I've done (probably a good half dozen), I've never replaced those copper seal washers. I think I may have annealed them and I know I cleaned them up nice and shiny with a wire wheel in a Dremel, but never replaced any. They all sealed up just fine.

A tip on installing the oil pipe - you'll need 2 wrenches, one to hold the fitting in the block and the other to tighten the oil pipe fitting to it. Tighten the block fitting first by itself, then hold it while tightening the pipe fitting to it. They'll both twist if you don't, and the top pipe fitting won't get tightened enough.
 
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