Punkskalar
Hugh's HandBuilt
Green wire from regulator to ground and negative battery to ground, that sounds right.
I didn't get a chance to check the stator hot yet but I'm pretty convinced that it is the problem. I'll try to check it tonight though.
Hugh, do you have new stators in stock? How much do they run?
I do have New 200 Watt Stators in stock, they are $119 shipped in the US.
I wish I could be of more help in trouble shooting this for ya, but that contact on the rotor should not be happening... Double check the outside of the rotor for any dents/dings from previous installs or removal. You may have some broken up magnets inside the rotor if that is the case.