Speedo and tach acting up

dman

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When I'm riding the speedo needle goes up and down. Like if I might be going 75, the needle would be going up and down from 70 to like 80, never settles on one number. The tach is slow responding but seems pretty accurate once the bikes warm. Stock gauges. Does this sound like a cable issue or is it something in the gauge or the speedo or tach drive gears?
 
Generally it's the cables. How long did the bike set before you started riding it? The grease in the cables gets hard after 30 or so years. I might suggest you remove both the cables and pull out the cores. Use a spray can of carb or brake cleaner. Hold the housing up so it hangs down. Use the red tube to spray the cleaner down the housing. Let it set while you do the other housing.
Now set them aside, On the inner cable clean them off with the same spray and a rag. Inspect for rust. If very rusty you might want to consider replacement.
After you clean and inspect the inner cables I like a light grease. Super Lube by name, I think I picked it up at Harbor Freight, It's a synthetic grease with Syncolon(PTFE), it is in a grey tube.
Anyway a thin coat on both cables except for the last 4-6 inches where they go into the gauges. Any excess can travel up the cable into the gauges. It may not hurt but it might.
Now back to the housings, after the soaking and setting, Spray more cleaner down the housings, You want the cleaner to come out the bottom clean.
Once clean let dry. Blowing out with an air hose speeds things up. Reassemble and reinstall. A test ride, and see how much this helps.
The gauges them selves have grease in them. It will be in better shape than what was in the cables. They might still wobble a bit but after a few hundred miles the grease softens back up and they start to work better.
If not then you need to take them apart to clean and regrease them. It's not hard to do but must be done correctly to keep from damaging the gauges.
I'm not going into that because it is very well covered in other threads. You might start looking in the XS650 TECH section, found near the top of every page.
Leo
 
XSLeo, that's a good, comprehensive reply. On bike 2 I have a new speedo cable, but the tacho cable came with the speedo/tacho unit I bought - yep, that could be thirty plus years old, so I will go through the sequence you suggest.

ANLAF
 
Generally it's the cables. How long did the bike set before you started riding it? The grease in the cables gets hard after 30 or so years. I might suggest you remove both the cables and pull out the cores. Use a spray can of carb or brake cleaner. Hold the housing up so it hangs down. Use the red tube to spray the cleaner down the housing. Let it set while you do the other housing.
Now set them aside, On the inner cable clean them off with the same spray and a rag. Inspect for rust. If very rusty you might want to consider replacement.
After you clean and inspect the inner cables I like a light grease. Super Lube by name, I think I picked it up at Harbor Freight, It's a synthetic grease with Syncolon(PTFE), it is in a grey tube.
Anyway a thin coat on both cables except for the last 4-6 inches where they go into the gauges. Any excess can travel up the cable into the gauges. It may not hurt but it might.
Now back to the housings, after the soaking and setting, Spray more cleaner down the housings, You want the cleaner to come out the bottom clean.
Once clean let dry. Blowing out with an air hose speeds things up. Reassemble and reinstall. A test ride, and see how much this helps.
The gauges them selves have grease in them. It will be in better shape than what was in the cables. They might still wobble a bit but after a few hundred miles the grease softens back up and they start to work better.
If not then you need to take them apart to clean and regrease them. It's not hard to do but must be done correctly to keep from damaging the gauges.
I'm not going into that because it is very well covered in other threads. You might start looking in the XS650 TECH section, found near the top of every page.
Leo


Thanks for the advice. I'll try it out before buying any parts. I think I've put on a couple hundred miles so far and the gauges are working better than when I first bought the bike (tach didn't really work at all), so the grease has probably softened up a little. Should any waterproof grease work ok? I think I've been using Mobil 1 wheel bearing grease for most things, which I think is synthetic.
 
I think wheel bearing grease is a bit heavy, on colder days it may be too stiff. The grease you use in your grease gun would be better.
It's bit lighter and won't get as stiff on the cold days.
Leo
 
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