Great write up DB. Missed this, now bookmarked. 

I never really finished this How-To, so I'll resume now.
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The Loctite Vinyl Fabric & Plastic Repair Flexible Adhesive is critical, and it is what actually makes the repair. The Black Permatex Silicone is mostly cosmetic, it doesn't add a lot of strength to the repair.
Ideally, the Loctite actually dissolves the surface of the existing vinyl seat and the surface of the backing material, resulting in a very strong "welded" repair.
I tested several vinyl and fabric repairs and adhesives, as well as several different backing materials.
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I've used Plasti Dip VLP Vinyl Repair 61Z09. It works just as well as the Loctite, probably because it's exactly the same. But 3X the cost, and harder to find.
I've never used GEAR AID Aquaseal FD Flexible Repair Adhesive, but it looks promising. Again, probably the same stuff as the Loctite at 3X the cost and harder to find.
There are several other products that have "vinyl cement" or "vinyl adhesive" on their labels but the Loctite works and is cheap and I would keep away from anything else. I've tried PVC cement -- seems like a logical choice since it dissolves PVC, but no, it doesn't really work on vinyl.
I've tried various fabric adhesives from fabric and crafts stores -- they are a definite "no." E6000 -- no. Flex-Seal -- no. Flex-Glue -- no. Gorilla Fabric Glue -- no.
Onward to the backing material.
The Walmart Flannel-Backed Vinyl that I listed back in post # 6 won out over everything else that I tested. It's vinyl -- so the Loctite will melt its surface.
If you go all the way back to the first few pics that I posted in this thread, I was using a blue backing material. That was rip-stop nylon, readily and cheaply available from any fabric store. It works okay, and is slick, and thus very easy to position under the torn seat vinyl. The Loctite sticks to it well, but doesn't really dissolve it.
I don't know, and I don't really know how to measure it.How thick is that Flannel / Vinyl material
The flannel isn't as important as the vinyl, which the Loctite will dissolve, is. The flannel can be helpful in smoothing out un-even foam. However, the flannel can also be a negative -- creating a visible level change.I could stitch a vinyl layer to a flannel fabric.
In my experience the Loctite won't dissolve nylon, but it does adhere to it very well, so nylon can be tried. The rip-stop nylon that I use is very, very thin,I even have saved a Nylon Shirt
Yes, test different fabrics before you make the actual repair.But that can be tested when I get the Glue
I'm doing a repair like this right nowYes. It is a remarkable product. It's what the professionals use.
It was created for car interiors. It can be used on almost any interior car surface. Vinyls, plastics, fabrics, even rugs. It comes in lots of colors, and can be used to change the color of any of the materials I listed. It is excellent as a color-changer -- a thin coat will give great coverage, even when applying a light color over a dark one.
For a really permanent repair, you are supposed to use a SEM cleaning product, and then a SEM prep product, but the SEM Color Coat does a good job by itself, just using soap or alcohol as a cleaner.
There are lots of different forum users and YouTubers who have done entire motorcycle seats with it. It may need touching up after a couple of years.
One thing I really like about SEM Color Coat is how user-friendly it is. It is almost impossible to screw up the application. It has tremendous resistance to sagging. It looks good whether applied thickly or thinly or unevenly. It dries within minutes.
It is essential to my seat repair method. The Black RTV Silicone is not robust, and requires the SEM as a protective coating.
SEM color coat is not a filling agent. It will not fill in or smooth-over pinholes or blemishes. You need to make sure that your seat repair is exactly like you want it before you use it. After the RTV application cures, I spend a lot of time fine-tuning with a variety of tiny spatulas and tools, adding tiny dabs of RTV to correct gaps and imperfections. I'll get into that in a future post.
Exact same thing happened to cheap-ass me. I spent a lot of time getting it perfect in a tricky place, and then I spent twice as much time removing it so that I could start over again with good 100% silicone.I had a tube of the 100% sylicone caulking that was 3-4 years old ( 1/2 used up )
When I tried to use it , it came out fine out of the tube but wouldn't set up
I suspect you will have to do a yearly touch-up application.I'm just going to spray the whole seat with it so it all looks the same
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Here are the essential supplies. I'll start going into the details of each in my next post.
All are readily available everywhere. My Walmart has all of them on the shelf, and their prices are the lowest. The fabric is sold by the yard in the fabric department, you can ask for just a half yard.
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https://www.amazon.com/Paints-SEM15243-Satin-Black-Aerosol/dp/B00FMS8N0E
This is the one other essential supply. My Advance Auto has it on the shelf. I've used this product for years, and I've touted it before. Rust-Oleum and Dupli-Color make similar products that are much less expensive that you can try, but this is the original, time-proven vinyl paint, and I'm sticking with it. It has a multitude of uses.
for my Lambretta
Wow, I just checked that link, the SEM has really gotten expensive. Result of covid inflation and/or the tariffs?I have used this many times, last was on my seat I built for my Lambretta. A few years with no touch ups, long rides in the rain, and put away wet.
It works great.


Two reasons.Just curious why not replace entire seat cover?