Programmable advance TCI Replacement

Iirc this kit was about 10 bucks at Amazon. Hey... ya never know when you might need a resistor. ;)



1662575177780.png
1662575217767.png
 
OK, someone check my theory and execution. I marked the leading and trailing edge of the trigger advance coil on the back of it for easy viewing. Transferred those marks to the stator.


z.png



Then I transferred the TDC mark to the stator. I did that so I could remove the existing pointer. I wanted the degree wheel to lay flat.


zz.png



Then I overlaid the degree wheel on the stator.
From TDC to the leading edge of the coil is 99°
I'm gonna call that plus or minus about 2°... just based on possible transfer errors.
Everyone cool with that?


1662577499556.png
 
It looks good to me. I must confess I had to reread it a few times as I missed the LE and TE marks referred to he trigger and not the coil.
Any transfer errors could be corrected by slotted pick up mounts as per 5 Twins mod.
Edit:
Transmic posted while I was writing.
From his info the easiest method to me looks to align the leading edge of the pickup and magnet.
 
Last edited:
Center of the rotor magnet is 150* from TDC and is ~9* wide and the pick-up also is ~9* wide, so it depends on when the event occurs:whistle:
 
>From TDC to the leading edge of the coil is 99°

You are measuring the distance from TDC to the pickup coil. OK it's 99° it’s a partial bit of information, it doesn't give any number to WHEN the coil is excited by the magnet/reluctor on the rotor relative to TDC.
Using the stator only is not enough. Or perhaps I got you wrong… sorry then
le.jpg
 
It looks like the original TCI box used the trailing edge of the trigger coil.
When I set the rotor TDC mark at 40° btdc, the magnet falls just on the trailing edge of the advance coil.



1662580682917.png
 
Edit:
Transmic posted while I was writing.
From his info the easiest method to me looks to align the leading edge of the pickup and magnet.
So, if I put the leading edge of the magnet at the leading edge of the advance coil, the difference in the stator and rotor TDC marks is 56°

That should be our value, correct?



zzzz.png
 
Correct! To nitpick a bit
post 307: The center of the magnet is at 209.
If the rotor turns CCW the center of the magnet touches the leading edge of the coil at 261-209 = 52° and it leaves the pickup at 252-209 = 43°
The first pulse @52° is the one we wanna use and the second one is 43°
The first pulse can be positive or negative depending on the wiring.
 
As a shadetree guy, I know nothing of scopes and waves and such, my observation tells me these electronic events tend to happen when the magnet just leaves the pick-up: math = 42* by my cypher'in, but I'd start at 40* just for GP;)
 
As a shadetree guy, I know nothing of scopes and waves and such, my observation tells me these electronic events tend to happen when the magnet just leaves the pick-up: math = 42* by my cypher'in, but I'd start at 40* just for GP;)
No, first... we're looking for the leading edge, not the trailing....
My math says 56°.
Thierre's math says 52°
I'll split the difference and input 54°. :whistle:
 
Leading edge/trailing edge is not a problem. Things can be physically adjusted for how it works. What's important is how stable it is.
 
A few odds and ends....
First, the pickup type is definitely a "type 1 PN". Auto (0) says the last type sensed is a type 1. If I select type 1, it sparks as it should at 250rpm. If I select type 2 NP, I get nothing. So I think we can safely say type 1 should be selected.

I can't get the "Bypass" function to operate. I get nothing at 250, 500 or 1000rpm. It's like the box isn't even powered up.
I tried resetting everything with the "/INITALL" command but it didn't make any difference.

With my rather crude measuring setup, inputting 55° for the trigger position was showing me right at TDC at 250rpm.
Default advance for 500rpm is 5° and that's exactly what I saw. I didn't try and add any advance values for higher revs.

I ran it in "Console" mode and it more or less agreed with that. 250rpm on the drill press gave us 286rpm and no advance.
550 on the drill gave a readout of about 575 and right at 5° of advance.

All this was done with a .085" air gap and an 8kΩ resistor in the divider circuit.


Yeah... calling it "crude" might be a little on the kind side. :cautious:



Untitled.png
 
@Transmic can your box handle a +12vdc input or does it have to be AC.
It can be ran with a hall effect sensor, so yeah it'll take a dc input. Not sure how high though. Most hall sensors I've ever dealt with were around 5vdc.
 
So, FWIW, with "un-resistored pickup", in Console Mode, set-up at 40* and Advance set to 13* above 800rpm, the igniter was sensing 16* @1160rpm, but the strobe was flashing the rotor mark at the drain groove - all back on page 5, post #86:shrug:
 
So, FWIW, with "un-resistored pickup", in Console Mode, set-up at 40* and Advance set to 13* above 800rpm, the igniter was sensing 16* @1160rpm, but the strobe was flashing the rotor mark at the drain groove - all back on page 5, post #86:shrug:

Would/could that be due to the difference in location of sensor (your 40* setup vs the 52 -56 it looks like it should be)?
 
Back
Top