how to

  1. luckynumber0

    Broken/Overtorqued Neutral Detent Housing

    Hey All, I have an 82 XS I picked up that the previous owner overtorqued the Neutral Detent bolt on. The assembly (spring, bolt, and detent itself) is there and there is just a milimeter or so of thread left on the housing so I can kind of hand screw the assembly in and it holds...Obviously...
  2. neanderthal

    need help finding a tire

    so ive got a 21 x 3.25 in rim, i believe the tire size i need is 120. im looking for a low profile tire with vintage looking tread. havent had much luck though. not looking for a ww either. thanks could i fit a 300 tire on to a 325 rim or is this a terrible idea?
  3. cmyoch

    Bought a dwell meter today

    I picked up a Actron analog dwell meter today to do a tune up on my Camaro. I'm excited because I can also now fine tune my XS and my GL. Question is, I double the 8 cyl reading for a 4 cyl engine. I assume I double it again for a 2 cyl? That being said, for a dwell setting on the 650 of 93...
  4. L

    Installing a small Batwing Fairing on a 1980 XS650

    I love my Bike but, finding Something to make it more comfortable such as a trunk or saddlebags is a pain in the ass for the most part. I have done a lot of up grades Like 2 up Saddlemens seat and and Triumph Bonneville handlebars. I bought a windshield off of ebay fairly cheap to make a long...
  5. K

    Emgo Shorty Mufflers

    I just got these Emgo shorty mufflers. Any suggestions on how to attach them? I have some clamps..my pipes are 1.5" and the mufflers are that as well, it is, however, not a tight fit.. My headers angle slightly up as well. Should I cut a little 'slit' in the mufflers so that the...
  6. beatnik2138

    Piston to bore clearance?

    What should the stock piston to bore clearance be? Need some help much appreciated!
  7. B

    cafe seat

    I live the look if this seat. Does anybody know where I could find something like this that follows the curve of the frame? Or, would I be better off just trying to fabricate my own? I have zero experience in this subject, so all help is more than welcome. :thumbsup:
  8. TwoManyXS1Bs

    XS650 Clutch Worm Actuator experiment & tidbits

    I've always had a love/hate thing for the XS clutch worm. My stock XS1B has a factory clutch worm in excellent shape, replaced 16 years ago, kept clean, lubed and adjusted. The clutch cable is also factory, in excellent shape, cleaned and lubed. Clutch action is fine (2-finger for me), but...
  9. Amstutz

    Will these work?!

    Hey guys. Pretty new to the forums as well as owning a 650. Ive pretty much been a car guy, but have recently gotten the bike bug. Picked up my 650 this summer and have already began replacing and modifying. Everything i've gotten/done has been pretty straight forward in terms of installing...
  10. T

    Can you just swap the alternator for a PMA?

    I just redid my ignition. But I've decided to get rid of the battery. Can I just swap out the alternator for a permanent magnet rotor if I put in a rectifier and condenser? Trying to avoid digital parts. On side note, the challenge is to build a EMP proof zombie apocalypse motorcycle. I'm...
  11. scum1

    Maintenence question on cam chain???

    I recently bent a valve on my 80 xs650, which prompted me to take apart the top end replacing valves, rings, cam chain, tensioner etc. It runs great now, but my dad also has an xs650, and we were both wondering what are some tell tale signs that signal the coming failure to this system. He has...
  12. beatnik2138

    I fuck up!..

    Mmkay so im trying to remove the head cover, took all 15 bolts and nuts out of the head and the cover was being stubborn and not wanting to go easy, contemplating my naval I was tinkering with things gave the clutch a turn then the head cover broke lose..? So I'm thinking 'ok sweet now it'll...
  13. H

    XS500 and XS650 differences????

    Hi everyone, I am new to the XS world and just recently picked up my first XS for free. It is a 500 though. I would like to convert the engine to a 650 and making plans to do that, but as far as frame, suspension and everything else...what are the differences? Is it the same platform as the 650...
  14. Dirty Minnie

    My timing chain wont go back on

    Hello, dumb question. I am putting my engine back together and im back to the point where i put my timing chain back on but i keep coming up one tooth short on it. Is it supposed to strech cause im sure i have all of it unkinked down below so im sure its flush. So, if someone can enlighten me...
  15. K

    XS650 Fork Rebuild Woes - forks will not spring up

    Hi all, My right fork was leaking oil, so I went ahead and replaced both seals. Getting the old seals was really tough, but I got them out. For replacements, I used "LEAK PROOF" seals which came with a metal washer...
  16. beatnik2138

    Low on cash, limited on tools.. Waats a brutha to do?..

    Alriight short and sweet, don't have valve spring compression tool. Need alternative. Aand! What is a good cleaning solution to clean ALL cylinder head and cylinder head components? Suum advice would nioce! Thnx :smoke::cheers::bow::rock::bow2::gun::hump:day
  17. Downeaster

    Easiest Fork Swap?

    Starting to plan my winter project for Tater. I really need to do something about the front forks. I did the Minton Mod, but I'm pretty sure I screwed it up by mis-reading the directions and drilling an extra set of holes instead of just enlarging the set that was there. I will dub around...
  18. X

    PMA Powerdynamo and Pamco no good combination?

    Hello, This is my first thread. Hope you guys could help me out. I have bought a new dynamo and regulator at a dutch XS650 webshop. I have problems with getting enough power out of the regulator/dynamo. I do have spark (dual coils) when I kick it with the battery attached. So Pamco on...
  19. TwoManyXS1Bs

    Early model 70-71 instrument rebuild/rejuvenation

    This thread and series of posts covers the return-to-acceptable or return-to-functional service work done on an XS1B tachometer that had a severely sunbleached dial face, was exhibiting jittery/jumping needle and had poor internal illumination. The terms 'overhaul', 'restoration', 'renew'...
  20. Port

    My first build, no sparks and other problems

    Two weeks ago i popped the clutch, didn't know it was in gear and crushed the header pipe on low wall. I finally got a replacement and finished my front brakes rebuild so i took it for a spin. After about 15 min. the bike just cut out on me, as if someone had flipped the kill switch. I tried...
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