What have you done to your XS today?

Done me clutch!
Got one of these, which worked like a dream BTW, was £13 on Amazon branded "Bergen":
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To smash the cover off this:
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So I could put in new things:
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Along with some stronger springs:
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(Note the old friction plates, very smooth)
The removed steel plates where quite notched:
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You can't really see, but anyway; on my old Rotax engined Harley MT350 we used to lightly file down the notches on the basket, my XS basket wasn't notched per say, but there were some rough areas, is it advisable on these bikes to file/sand/wet and dry the basket?

P.S thanks for the tips, much appreciated
 

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Getting the last bits bolted on to my mix'n match 77 Standard. I was going to use a 2 into 1 exhaust that I had but this set looks nicer. In a couple days it will be ready to advertise for sale. Muffler mount will need to be finalized and trimmed !
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Ok, so do I post in my build forum, or if I just do some tinkering/maintenance, isnt this the appropriate forum? I re-adjusted my valve clearances this evening to 006 and 012, and took the bike for a test ride. It ran noticably better at idle, and acceleration was not hampered the way it had been with the tighter tolerances. It is WAY louder and clackety, but for the performance difference, I’m fine with that. “Better to hear them than to smell them”, right? I didn't have time to check/reset the timing, but I am definitely sure that it runs better with the larger tolerances. I removed one of the exhaust adjuster screws to show off this time. Now I’ve got to take care of these new leaking gaskets and the clutch springs. Can I replace the springs without taking the whole clutch out? I’m planning on buying these along with the ebc clutch springs.
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Can I replace the springs without taking the whole clutch out? I’m planning on buying these along with the ebc clutch springs.

I've literally just done this 2 posts up, you can see the springs removed using an impact driver, and the clutch plates still in place. Everyone will tell you you MUST use an impact driver... You have been warned
;)
 
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The impact driver works extremely well on these screws. I could not get them undone with a screwdriver but the impact worked first time with only a soft strike of the hammer. Just make sure the bit you use fits the screw head perfectly. My Sealy impact surprisingly had the perfect bit for these.
 
... I re-adjusted my valve clearances this evening to 006 and 012, and took the bike for a test ride. It ran noticably better at idle, and acceleration was not hampered the way it had been with the tighter tolerances. It is WAY louder and clackety, but for the performance difference, I’m fine with that...

Great!
I ran mine at 0.005" and 0.010" for a long time.
Something to try next time you're in there...
 
Yup if You are the first one in and use an impact driver the stock clutch spring screws are completely reusable. Actually even if Primitive Pete (sorry MaxPete) was in before you if you take the time to reform the heads with a #3 philips and hammer even rather boogered up heads will be quite usable.
 
I’ve got an impact driver. :thumbsup: I guess this will be a convenient opportunity to replace the RH gasket and address this new leak. Good thing I proactively ordered both LH and RH gaskets months ago. I’ll be on the phone with the local power sports store later this morning to order another cam seal.
 
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I thought running them too tight is what caused damage. ???

Well, that, too. Too tight risks oil starvation in the thin gap of the cam lobe and rocker pad, and valve leakage from being held off the seat too long.

Too loose and the rocker's adjuster tip hammers on the valve stem tip.

There's a "sweet spot" in valve lash, allowing sufficient oiling and avoiding hammering.

http://www.xs650.com/threads/xs650-valve-and-clutch-adjusters-resurfacing.41639/page-2#post-461255

http://www.xs650.com/threads/us-custom-650-1981-bike-tappet-settings.46648/#post-467125

http://www.xs650.com/threads/shell-cam-and-mikes-xs-bb-kit-project.48486/
 
I read through all those links. Looks like loud and clattery will run better and preserve the bike longer, so that’s probably what I’ll run. I Might try 5 and 10 here this week to see if I can quiet her down a little. I should also note that I noticed a big difference in heat coming off the engine after my initial valve adjustment to the tighter specs. It may be wishful thinking, but I’m pretty sure that the looser 6-12 specs have remedied that problem as well. I suspect that the excessive heat may have been a contributor to my RH cover gasket leaking.
 
I read through all those links. Looks like loud and clattery will run better and preserve the bike longer, so that’s probably what I’ll run. I Might try 5 and 10 here this week to see if I can quiet her down a little. I should also note that I noticed a big difference in heat coming off the engine after my initial valve adjustment to the tighter specs. It may be wishful thinking, but I’m pretty sure that the looser 6-12 specs have remedied that problem as well. I suspect that the excessive heat may have been a contributor to my RH cover gasket leaking.

You might be interested to read Post #3
http://www.xs650.com/threads/a-collection-of-xsjohns-mods.2426/
 
650Skull, great link you included here!! Great tips on everything and I liked the one about applying high temp silicone then letting it cure before assembling the head. Equally good, the link within through to dansmc.com is very interesting on numerous topics.

Try this link:
http://www.dansmc.com/mcmaking.htm
 
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