The basic story.. client's bike.. 1972.... had it over the winter.... restoration.... engine passed every test.... nicest running engine we've ever seen. Pull engine... powder coat frame, etc etc.... paint ( in house ) chrome..... client wanted alloy rims which looks very nice. Got it done..off the lift... did a few around the block..city streets... made minor adjustments... double check cotter pins... yesterday the final 25-40 mile ride on the back roads of Wisconsin ..... Ten miles in the bike is running perfectically..... I'm following in the truck and saw a plume of whiteish smoke from under the seat... a second later I can smell. .. " LUCAS " IN the truck ! . We pop the left side cover and..... NOOoooooooo ....
We haul it back to the shop.... and discovered... the fuse from the battery touched the starter relay.... it shorted the main black wire that runs from the rectifier to the ground at the base of the coils.. about 2 feet. The wire was reduced to bare copper strands. Adjoining wires were.... melted together. The fuse itself did not pop. So.. a new harness is on it's way. We tested all of the other electrical bits... and they checked out. The final photo... I was installing the battery (12v) in my Ducati... it takes a bit of twist..turn to insert.... my ring was against the positive battery post at the palm.... on the top of the hand the ring touched the cylinder fin.... big flash... light... my finger is on fire.. the ring is burnt.... this was last week... today's photo shows the 12v path.. still hurts...
We haul it back to the shop.... and discovered... the fuse from the battery touched the starter relay.... it shorted the main black wire that runs from the rectifier to the ground at the base of the coils.. about 2 feet. The wire was reduced to bare copper strands. Adjoining wires were.... melted together. The fuse itself did not pop. So.. a new harness is on it's way. We tested all of the other electrical bits... and they checked out. The final photo... I was installing the battery (12v) in my Ducati... it takes a bit of twist..turn to insert.... my ring was against the positive battery post at the palm.... on the top of the hand the ring touched the cylinder fin.... big flash... light... my finger is on fire.. the ring is burnt.... this was last week... today's photo shows the 12v path.. still hurts...